Yet Another Cycling Forum

General Category => The Knowledge => Topic started by: miloat on 27 May, 2008, 11:54:52 pm

Title: New chain = new cassette?
Post by: miloat on 27 May, 2008, 11:54:52 pm
Getting a new chain fitted after about 1800 miles ish well looked after.
Just wondering if I will have to get a new cassete at the same time.
Its 7 speed sora if that means anything.
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 12:22:29 am
You don't need to fit a new cassette if a new chain works with the old one, and, even if you measure things, you can't be sure of that until you actually try a new chain.  I reckon it's a 50/50 chance after 1800 miles.

Fit the chain and go for a ride, testing all the gears.  Be gentle at first in case the chain skips.  If there's just a tiny little blip occasionally, you might be alright after you've run in the chain for 50-100 miles.  Any more serious problem and you'll need a new cassette.

[Subject title modified to make it more descriptive]
Title: Re: New chain = new cassette?
Post by: rogerzilla on 28 May, 2008, 07:56:25 am
Generally if you change the chain before it gets to 1/16" stretch over a foot, you can re-use the cassette about three times.  Chainrings last much longer still.

I'm on the fourth or fifth chain on my 12-25 cassette, and it doesn't slip or kick.
Title: Re: New chain = new cassette?
Post by: Seineseeker on 28 May, 2008, 08:03:57 am
I almost never change the cassette when I change the chain, they say you should, but it always seems to be ok.
Title: Re: New chain = new cassette?
Post by: gonzo on 28 May, 2008, 08:19:00 am
If the chain skips then you need to change the cassette.
Title: Re: New chain = new cassette?
Post by: Seineseeker on 28 May, 2008, 08:26:07 am
If the chain skips then you need to change the cassette.

QED!
Title: Re: New chain = new cassette?
Post by: alchemy on 28 May, 2008, 08:36:11 am
After reading something written in another place by Biggsy (I think) I've been using three chains with the same cassette and rotating the chains every 1,000km. I seem to get a lot of km from each cassette by doing it this way.

I also clean the chain and cassette regularly which can't do any harm either
Title: Re: New chain = new cassette?
Post by: Chris S on 28 May, 2008, 08:51:45 am
Different experience here - I nearly always have to change the cassette with the chain.

I generally get about 2000/3000km out of a chain before it shows three or four millimeters of stretch. A new chain on the old cassette at this point will almost certainly skip - especially on the "regular" sprockets.

I've always put this down to (a) the sandy/flinty soils in East Anglia that make a great grinding paste, and (b) I'm heavy, but not too slow, so the drive has to work hard. Those of you who are racing snakes will punish your drives much less.

Perhaps I should rotate several chains - must say, I've never tried that.
Title: Re: New chain = new cassette?
Post by: Malandro on 28 May, 2008, 12:18:09 pm
I had a new chain put on my tourer last weekend.  It had done 1500 miles from new with many heavily laden and hilly miles.  The guy in the LBS suggested a new cassette was needed too.  When I went to pick the bike up later, he then said I could have got a bit more mileage out of both the chain and the cassette!

I nearly asked for the old cassette back!  Think I'll be doing this type of maintenance myself from now on!
Title: Re: New chain = new cassette?
Post by: PhilO on 28 May, 2008, 12:18:33 pm
Different experience here - I nearly always have to change the cassette with the chain.

I generally get about 2000/3000km out of a chain before it shows three or four millimeters of stretch. A new chain on the old cassette at this point will almost certainly skip - especially on the "regular" sprockets.

I've always put this down to (a) the sandy/flinty soils in East Anglia that make a great grinding paste, and (b) I'm heavy, but not too slow, so the drive has to work hard. Those of you who are racing snakes will punish your drives much less.

Perhaps I should rotate several chains - must say, I've never tried that.

As Roger says, 1/16" stretch is about the limit at which you can be sure of not needing to replace the cassette. I find it touch-or-go between there and 1/8", and from 1/8" upwards you can forget it...

3mm ~ 1/8", so I'm not surprised that need to change the cassette. Try swapping the chain a bit earlier (wear accelarates, so you won't need to halve your replacement interval).

Having said that, chains are pretty expensive, so part of me thinks it would be cheaper to just ride the chain into the ground, then replace chain, cassette and rings in one go...
Title: Re: New chain = new cassette?
Post by: rogerzilla on 28 May, 2008, 12:24:42 pm
Some fixie riders deliberately ride the whole lot into the ground - ring, chain and sprocket.  Apparently it gets smoother and smoother.  Then it slips and Bad Stuff happens  ;D
Title: Re: New chain = new cassette?
Post by: Gattopardo on 28 May, 2008, 12:41:14 pm
So a chain will need replacing before the cassette?

Should the chain and the derailleur jockey wheels be replaced at the same time?

Having just done my rockhoppers chain, cassette, jockey wheels and crank inc bottom bracket as the teeth were all hooked. 
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 01:20:40 pm
So a chain will need replacing before the cassette?

The chain won't need replacing before the cassette, but if you do, and do it soon enough, your cassette and chainrings will last longer.  It can be worth doing when using expensive cassettes and chainrings anyway.  Of course the cost of chains has to be accounted for as well.

The rotation method - I don't believe it's any different in the long run, but does mean you can have a clean & lubed chain ready to fit.

Quote
Should the chain and the derailleur jockey wheels be replaced at the same time?

Jockey wheels are less critical and take much less load.  You can wait until they are badly worn.

Chainrings tend to last longer than cassettes.  Like the cassette, you can wait until chainrings don't work with a new chain.
Title: Re: New chain = new cassette?
Post by: mrcharly-YHT on 28 May, 2008, 01:25:24 pm
Chainrings are expensive, much more than cassettes and chains.

Title: Re: New chain = new cassette?
Post by: rogerzilla on 28 May, 2008, 01:28:32 pm
Unless you buy Warhawk 110BCD fixie rings from the US like I do, then they're one-third the price of an EAI sprocket   :)
Title: Re: New chain = new cassette?
Post by: bobb on 28 May, 2008, 01:33:35 pm
Just play it by ear. Keep everything clean and lubed (what an unpleasant word!) and cables new. If gear shifting is still pig awful - new chain and cassette.

I've tried to get as much life as possible out of my tourer's drive train, but I have to accept defeat and get the credit card out.

As for tools. I don't have much faith in them. My super dooper Park tool told me my blinging new Campg chain was stretched after 1 mile of riding it up and down the road.

If things get crunchy, replace - otherwise leave be......
Title: Re: New chain = new cassette?
Post by: Gattopardo on 28 May, 2008, 01:35:48 pm
Sorry to go a bit off topic,

Am I correct in assuming that a worn chain will also have more lateral movement at the pins than a un worn chain?

I cleaned the chain and sprokets off my road bike and the chain seem to have a great deal of lateral movement so was thinking I might as well replace the chain and the rear derailleur cogs to improve the bike.
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 02:15:05 pm
Lateral play helps gear shifting, and even new chains have quite a lot.  A normal amount of wear doesn't increase lateral play much.  If you replace a chain much before what was originally 12" has become 12 1/16", you are wasting money.

You won't notice improvement to the bike by replacing parts before they are worn, other than because they are clean and lubed.  You could just clean and lube the existing parts instead.
Title: Re: New chain = new cassette?
Post by: BornAgainCyclist on 28 May, 2008, 02:16:34 pm
Sorry to go a bit off topic,

Am I correct in assuming that a worn chain will also have more lateral movement at the pins than a un worn chain?

I cleaned the chain and sprokets off my road bike and the chain seem to have a great deal of lateral movement so was thinking I might as well replace the chain and the rear derailleur cogs to improve the bike.
Yes, you're right. When we talk about a stretched chain, wot we really mean is a worn chain, (the links don't really stretch).  Each pin wears a small amount and it is this cumulative wear over all the pins that makes the chain longer and have more lateral movement.
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 02:21:13 pm
Lateral play doesn't do any harm, as far as I know.
Title: Re: New chain = new cassette?
Post by: Gattopardo on 28 May, 2008, 02:47:49 pm
Lateral play helps gear shifting, and even new chains have quite a lot.  A normal amount of wear doesn't increase lateral play much.  If you replace a chain much before what was originally 12" has become 12 1/16", you are wasting money.

You won't notice improvement to the bike by replacing parts before they are worn, other than because they are clean and lubed.  You could just clean and lube the existing parts instead.

Sorry going off topic but I cleaned the rear cassette and chain, and found that the chain was worn there was visible movement between the chain links.  The new chain that I have has a lot less sideways movement.
Title: Re: New chain = new cassette?
Post by: giropaul on 28 May, 2008, 02:54:08 pm
I had a new chain put on my tourer last weekend.  It had done 1500 miles from new with many heavily laden and hilly miles.  The guy in the LBS suggested a new cassette was needed too.  When I went to pick the bike up later, he then said I could have got a bit more mileage out of both the chain and the cassette!

I nearly asked for the old cassette back!  Think I'll be doing this type of maintenance myself from now on!

What if he hadn't replaced the cassette and it slipped, and you went over the bars and lost your front teeth?

Shops have to err on the side of caution in case of liability.
Title: Re: New chain = new cassette?
Post by: mattc on 28 May, 2008, 03:16:51 pm
For the penny-pinchers ...
If one replaces the chain in it's "middle age", and the new one skips, but the cassette looks usable ...
Is there a zone where the old cassette could be saved for use with "part-worn" chains? e.g. put 1000km on the new chain, then swap the old block back in?

You're then back into a possible 3-chains-1-block rotation system,
plus you have a slightly worn cassette waiting to be .... oh this is sounding too complicated!
Title: Re: New chain = new cassette?
Post by: Gattopardo on 28 May, 2008, 03:29:16 pm
I had a new chain put on my tourer last weekend.  It had done 1500 miles from new with many heavily laden and hilly miles.  The guy in the LBS suggested a new cassette was needed too.  When I went to pick the bike up later, he then said I could have got a bit more mileage out of both the chain and the cassette!

I nearly asked for the old cassette back!  Think I'll be doing this type of maintenance myself from now on!

What if he hadn't replaced the cassette and it slipped, and you went over the bars and lost your front teeth?

Shops have to err on the side of caution in case of liability.

In my case the cassette on one road bike was fine when cleaned thourughly.  I thing the previous owner used motorcyle chain wax on it,  but the chain looked worn when I cleaned it thourogly with parraffin but before then the chain wasn't slipping.  The MTB on the other hand had worn bottom bracket and cassette and chain rings were past there best so decided to do the whole lot.
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 04:15:22 pm
OK, sideways movement increases with wear, but it doesn't matter, and is nowhere near a fine enough way of judging wear.  To gauge chain wear accurately you need to measure length (while it is under load, eg. while pulling on it).
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 04:27:39 pm
For the penny-pinchers ...
If one replaces the chain in it's "middle age", and the new one skips, but the cassette looks usable ...
Is there a zone where the old cassette could be saved for use with "part-worn" chains? e.g. put 1000km on the new chain, then swap the old block back in?

You're then back into a possible 3-chains-1-block rotation system,
plus you have a slightly worn cassette waiting to be .... oh this is sounding too complicated!

For any rotation system to be worthwhile, you have to carry on with it until all the chains and sprockets are completely worn out, and I don't think it will save money in the long run compared to using and replacing chains one at a time.
Title: Re: New chain = new cassette?
Post by: andrew_s on 28 May, 2008, 08:28:15 pm
For any rotation system to be worthwhile, you have to carry on with it until all the chains and sprockets are completely worn out, and I don't think it will save money in the long run compared to using and replacing chains one at a time.

You should certainly save money with a rotation system.

If you use and replace chains one at a time as they hit the wear limit for the old cassette, at some stage you will not check soon enough and will find that a new chain won't run on the old cassette. If you haven't saved your old chains, all you can do is buy a new cassette.

If, on the other hand, you have saved your old chains, you can use them on the cassette that no longer accepts new chains. This saving of old chains for future re-use is what a rotation system is. It's a bit of guesswork what the new wear limit will be when swapping from one previously used chain to another, but as it's all "free" mileage it doesn't matter too much if you get it wrong.
Title: Re: New chain = new cassette?
Post by: andrew_s on 28 May, 2008, 08:32:35 pm
I had a new chain put on my tourer last weekend.  It had done 1500 miles from new with many heavily laden and hilly miles.  The guy in the LBS suggested a new cassette was needed too.  When I went to pick the bike up later, he then said I could have got a bit more mileage out of both the chain and the cassette!

I nearly asked for the old cassette back!  Think I'll be doing this type of maintenance myself from now on!

What the man in the LBS meant was that although the old cassette had worn too much to accept a new chain, you could have carried on using the old chain for a fair while longer. You would have had to ask for both the old cassette and old chain.
Title: Re: New chain = new cassette?
Post by: miloat on 28 May, 2008, 08:49:34 pm
Ta for the tips. Did not get a chance to go to the lbs today what with the rain. Will try tomorrow.
Title: Re: New chain = new cassette?
Post by: Biggsy on 28 May, 2008, 09:51:04 pm
The chainrings have to be accounted for as well.  Using a well worn chain will cause rapid wear to the chainrings.   So a rotation system (or single chain & cassette system) can be more costly than early chain replacement, depending on the costs of the various components.
Title: Re: New chain = new cassette?
Post by: andygates on 29 May, 2008, 09:50:50 am
Lateral play doesn't do any harm, as far as I know.

Too much and your shifting becomes imprecise - you have to hold the shifts down, and sometimes double-shift up and then one back to catch it.  When things are that baggy, it's time to replace!

My drill has become: New chain every 2000 miles ish; new cassette every second chain; new main chainring every second cassette if needed.

Never replaced a fixie chain in my life.  ;)
Title: Re: New chain = new cassette?
Post by: Biggsy on 29 May, 2008, 11:41:53 am
I've never had chain wear cause shifting to be less precise, and I've used some ridiculously worn chains (with worn sprockets).

Shifting would be slow if the chain had only a small amount of lateral play.