I think it
is the rattling (which I wouldn't notice as an annoyance - I get far more annoying things on every bike ride like creaky shoes and painful knees). The rattle is a whole different layer of vibration from just the general road shock you feel through the handlebars. It may have a particular resonance or a particular plane of motion which exacerbates the problem. AIUI it's not only contact bounce as such, but a wear patch forming on the PCB, as a result of the bouncing.
I did find that using lithium cells (half the weight of NiMHs) seemed to improve matters quite a lot, the whole GPS being substantially lighter with these in. However ...
can someone confirm that this is NOT a problem with the new etrexes?
I can confirm that it is not a problem with the
old etrexes.
I used to get the problem, back before I knew any better, but that was several years ago and since eliminating rattle by packing the mount out with PVC tape, it has not happened again. OK, maybe that's a negative proof, but I'm talking 5 or 6 trouble-free years of middling mileage, between 2 of us, using NiMHs, admittedly with more than one GPS each during that time.
The internal construction of the new etrexes is just the same as the old ones in this regard, but the mount (assuming it is a genuine Garmin one) has a much tighter grip.