Yet Another Cycling Forum

General Category => The Knowledge => Topic started by: Genosse Brymbo on 07 August, 2011, 11:37:43 am

Title: How to choose and fit disc brake?
Post by: Genosse Brymbo on 07 August, 2011, 11:37:43 am
I'm not far from getting through the second rear rim on my commuting BSO.  (Actually I bought a cheap new wheel as I'm not a wheelbuilder.)  It's a 26" wheel and the frame has a rear disc mount (about 50mm between centres, so IS I believe).  I'm considering fitting a cable-operated disc brake so that I'll only have to change pads and rotors.

Can I just buy an Avid BB7, a wheel with a disc hub, a rotor and just fit them?  Or is there more to take into consideration, like compatibility between rotor diameter and caliper and compatibility for lateral position of caliper?  I can think of so many things that could go wrong that I don't really know where to start.

There are photos of the bike at https://picasaweb.google.com/110343324705050016920/DiscBrakes?authkey=Gv1sRgCJa7s_2Xn8iuMQ#5638052734351886178.  I intend to keep the current, cheap Shimano brake/8-speed gear lever combination and I'll make my own standoffs for the rack from bolts and nyloc nuts.  Any advice from forumites will be greatly appreciated.
Title: Re: How to choose and fit disc brake?
Post by: Chris N on 07 August, 2011, 11:48:23 am
Can I just buy an Avid BB7, a wheel with a disc hub, a rotor and just fit them?

Yes.  Make sure you get the MTB version of the caliper to suit V-brake levers.  You'll need the correct adaptor for the caliper/disc combo too - there are lots of different types, so get advice from the shop if you can.  Any 6-bolt MTB hub will work just fine - there is some lateral adjustment in the caliper to tweak the position.
Title: Re: How to choose and fit disc brake?
Post by: andrew_s on 07 August, 2011, 08:15:23 pm
Can I just buy an Avid BB7, a wheel with a disc hub, a rotor and just fit them?

Yes.
 You'll need the correct adaptor for the caliper/disc combo too

BB7s come with a 160mm rotor and the correct IS adapter for a 160mm rotor (or at least my BB7 Road did)
MTB/V lever BB7 are black, Road/drop lever BB7 are grey.
Title: Re: How to choose and fit disc brake?
Post by: Steve Kish on 07 August, 2011, 08:53:19 pm
Check this brand as an alternative to BB7.  They also have a cam device, so that both pads move inwards rather than just the usual one pad situation, as with most cables.  I've used a pair and they are very good!

http://www.ebay.co.uk/itm/KOOKA-CABLE-DISC-BRAKE-160mm-REAR-/260801897469?pt=UK_sportsleisure_cycling_bikeparts_SR&hash=item3cb90123fd

Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 07 August, 2011, 09:03:33 pm
Thanks for the information.  When researching on the forum before the original posting I thought all the talk of adaptors was for proprietary/incompatible mounting tabs, not to accommodate different rotor diameters (I'd wondered how that worked, thinking maybe each caliper was designed for/came in models for different rotors  ::-)).  I now believe I understand and http://www.on-one.co.uk/i/q/BCAVBB7/avid-bb7-mechanical-disc-brake-%28mtb%29 looks like the kiddie for me - the description says it'll do front or rear.  I think I'll go for the 160mm rotor.

Eek, there's been a new reply posted while I'm typing.  Thanks for the alternative suggestion, Steve, but I'll stick with the BB7 as there appears to be a lot of people with experience of it and this is my first foray into the world of discs.
Title: Re: How to choose and fit disc brake?
Post by: Andrij on 08 August, 2011, 01:12:57 pm
I'm tagging my question on to this thread as it's related, rather than start yet another disc brake thread.

I've been thinking of putting a mechanical disc brake on my commuter, which currently has Vs.  Would I be able to use my current lever if I fit a disc brake on the front?
Title: Re: How to choose and fit disc brake?
Post by: Kim on 08 August, 2011, 01:15:26 pm
I'm tagging my question on to this thread as it's related, rather than start yet another disc brake thread.

I've been thinking of putting a mechanical disc brake on my commuter, which currently has Vs.  Would I be able to use my current lever if I fit a disc brake on the front?

Yes.  Make sure it's a 'mountain' disc brake (most are, BB7s come in both flavours) rather than a road one.
Title: Re: How to choose and fit disc brake?
Post by: Andrij on 08 August, 2011, 01:21:47 pm
Thanks!  Now off to OnOne for their deal on disc brakes.  As I'm in no rush* I will now sit back and wait for deals on Shimano disc dyno-hubs.

If anyone knows of any deals please don't tell me until after the 25th of this month - I need to cut back on buying bike stuff so I have money for other things.

* I had planned to see how I feel about disc brakes after I picked up n+1 (I've never used them before).  If I liked, I'd add a disc brake to the commuter.  OTOH, the deal from OnOne is too good to pass up.  Actually, I could probably sort out the commuter - new wheel and all - before I can collect n+1. *sigh*

EDIT: Do larger discs offer better stopping power?  I can get either 160mm or 185mm for the same price - any good reason to choose one over the other?
Title: Re: How to choose and fit disc brake?
Post by: PaulF on 08 August, 2011, 01:41:50 pm

EDIT: Do larger discs offer better stopping power?  I can get either 160mm or 185mm for the same price - any good reason to choose one over the other?


Yes, but 160mm will be more than enough for a commuter I'd say
Title: Re: How to choose and fit disc brake?
Post by: Chris N on 08 August, 2011, 01:45:49 pm
Some forks have a limit on the max. rotor diameter, check before you buy.  I've got a 160mm brake on the front of my Roadrat (biggest you can fit to the Roadhog fork) and never felt under-braked on the road.
Title: Re: How to choose and fit disc brake?
Post by: PaulF on 08 August, 2011, 01:48:38 pm
Some forks have a limit on the max. rotor diameter, check before you buy.  I've got a 160mm brake on the front of my Roadrat (biggest you can fit to the Roadhog fork) and never felt under-braked on the road.

Had just come back to add the same thing!!
Title: Re: How to choose and fit disc brake?
Post by: Andrij on 08 August, 2011, 01:55:51 pm
Thanks, will go with the 160mm.
 
Title: Re: How to choose and fit disc brake?
Post by: Kim on 08 August, 2011, 02:01:59 pm
EDIT: Do larger discs offer better stopping power?  I can get either 160mm or 185mm for the same price - any good reason to choose one over the other?

I remain unconvinced by the benefit of larger discs in terms of braking force, except perhaps for crazy downhill mountain biking type stuff - 160mm has no problem locking the wheel, so you're limited by the tyre anyway.  What it does give you is a bigger (and heavier) heatsink, which is desirable for serious descending on a loaded tourer or tandem.
Title: Re: How to choose and fit disc brake?
Post by: CAMRAMan on 08 August, 2011, 02:13:55 pm
You're planning to do what I did to my Orbit Orion. In addition I had to fit a disc-ready fork. I chose a Pompetamine one that sort of matched the colour scheme of the rest of the bike. I had Tektro v-brake levers.

Fitting the disc was a piece of cake, as I had also upgraded to a non-centerlock, disc-compatible, rather old Shimano dynohub. The caliper fitting was also easy. It's the best upgrade I've made to the bike by far.

One regret? Going for the BB5 & not the BB7.
Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 08 August, 2011, 09:21:36 pm
Just ordered mine from on-one, or at least I think I have.  The website's transaction processing screens are pretty poor and they sent me an email with my chosen password in plain text  :facepalm:  I went for the 160mm rotor because there shouldn't be any problem with it fitting within the dimensions of the frame.
Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 31 August, 2011, 08:47:24 pm
I've received my Avid BB7 and I've been trying to figure out how this device works before installing it at the weekend.  The brake cable pulls the actuator arm which causes a piston to push the outer pad onto the rotor.  There does not appear to be anything which actively pushes the inner pad towards the rotor - there is no inner piston and there appears to be no provision for the caliper body itself to move relative to the mounting (the only two ways I can think of the inner pad being actively moved).

The installation instructions say that the inner pad should be closer to the rotor than the outer pad ("Rotor should be offset to the outboard side of the rotor slot. Ideal ratio is 1/3 to 2/3").  Is the inner pad intended to contact the rotor by flexing of the rotor/mounting/caliper body?  Surely I've missed something here.  Can anybody enlighten this bear of little brane?
Title: Re: How to choose and fit disc brake?
Post by: MacB on 31 August, 2011, 09:11:49 pm
The outer pad pushes the rotor onto the inner pad hence why you want the inner pad closer to the rotor as less deflection is required. I followed these setup instructions:-

http://www.twowheelblogs.com/avid-bb7-disc-brake-set-and-tuning
Title: Re: How to choose and fit disc brake?
Post by: Chris N on 01 September, 2011, 07:37:56 am
Yep, the disc bends over to contact the fixed pad.
Title: Re: How to choose and fit disc brake?
Post by: Kim on 01 September, 2011, 02:45:13 pm
...hence the adjustment is a bit of a black art, compared to hydraulics (where both pads move).  You get two stages of braking: firstly as the moving pad presses against and deforms the rotor, then as the rotor contacts the stationary pad and is gripped between them.  Fiddling around with how much space there is between the rotor and the two pads changes how quickly the latter happens.  Make it happen sooner and you get strong, possibly 'grabby' brakes.  Make it happen late and you get nice smooth modulation, but possibly reduced braking force.

The real art is getting really strong braking without excessive rubbing from the stationary pad - if the rotor's out of true, this becomes really difficult.

I've recently upgraded to BB7s from some older Tektros, and found that following the BB7 fitting instructions to the letter gave pretty good results.  They're also much easier to adjust.

My main advice would be not to get too hung up about slight rubbing when you first fit them.  If they're just making noise, but the wheel is spinning freely, and the brakes appear to be working well, don't get hung up by trying to adjust things to eliminate the noise - go for a ride first, preferably incorporating some nice hard braking, and see what happens.  I found that the rubbing noises stopped (and the braking performance improved) once the pads had bedded in a bit.
Title: Re: How to choose and fit disc brake?
Post by: MacB on 01 September, 2011, 05:24:09 pm
My main advice would be not to get too hung up about slight rubbing when you first fit them.  If they're just making noise, but the wheel is spinning freely, and the brakes appear to be working well, don't get hung up by trying to adjust things to eliminate the noise - go for a ride first, preferably incorporating some nice hard braking, and see what happens.  I found that the rubbing noises stopped (and the braking performance improved) once the pads had bedded in a bit.

Oh, that is so true, I tied myself in knots trying to get them perfect first time, the above is what I'd follow now.
Title: Re: How to choose and fit disc brake?
Post by: Kim on 01 September, 2011, 05:35:35 pm
Similarly the pad alignment can go a bit wrong when the brake is used to stop the bike from rolling backwards, setting off the rubbing noises again (though the BB7s don't seem to suffer this to anything like the extent the Tektros did).  Again, don't meddle, it should clear up on its own after a couple of decent stops.
Title: Re: How to choose and fit disc brake?
Post by: Cunobelin on 01 September, 2011, 10:20:08 pm
Thanks!  Now off to OnOne for their deal on disc brakes.  As I'm in no rush* I will now sit back and wait for deals on Shimano disc dyno-hubs.

If anyone knows of any deals please don't tell me until after the 25th of this month - I need to cut back on buying bike stuff so I have money for other things.

* I had planned to see how I feel about disc brakes after I picked up n+1 (I've never used them before).  If I liked, I'd add a disc brake to the commuter.  OTOH, the deal from OnOne is too good to pass up.  Actually, I could probably sort out the commuter - new wheel and all - before I can collect n+1. *sigh*

EDIT: Do larger discs offer better stopping power?  I can get either 160mm or 185mm for the same price - any good reason to choose one over the other?

Better stopping power, but more stress on the frame!

You need to balance the two.

I have never had a problem with the BB7 and 160's


Title: Re: How to choose and fit disc brake?
Post by: Cunobelin on 01 September, 2011, 10:24:12 pm
Also keep the cable run short and direct.

On the Gekko, they had fitted flexible v brake noodles, and a long run.

Braking was spongy, so I replaced with Nokon cables at half the length and the braking is now crisp, and efficient
Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 11 September, 2011, 11:27:43 am
Fitted a week ago - just followed the instructions provided and had no problem.  Gives good progressive braking and the rim should last a while longer  :).  Thanks to fellow YACFers for replies and information.
Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 15 July, 2012, 03:22:59 pm
What with the recent wet weather and constantly muddy tracks (very gritty mud when you're cycling on what was probably once the bed of the Thames, and very mobile due to the daily rainfall) I needed to fit new pads.

While chipping the mud off the BB7 I thought "what if I undo this bolt" and one thing led to another until the caliper was halfway disassembled.  Found the disassembly/reassembly instructions on the WWW.  Now completely serviced.  What an absolute piece of cake!  I am really impressed with this simple, effective device and take my hat off to Avid for providing the instructions.  Might even get one for the front.
Title: Re: How to choose and fit disc brake?
Post by: Andrew Br on 15 July, 2012, 11:14:07 pm
As a matter of interest, what sort of mileage did you get out of the pads ?
On my light bike I'm up to 5700 miles and the original pads still have lots of material on them (BB7s).
The bike has been out in all sorts of Mancunian (and worse) weather with significant amounts of "gritty" tracks combined with some scary descents.

Title: Re: How to choose and fit disc brake?
Post by: Genosse Brymbo on 16 July, 2012, 09:08:17 pm
As a matter of interest, what sort of mileage did you get out of the pads ?

2275 miles according to my commuting records