Yet Another Cycling Forum

General Category => The Knowledge => Topic started by: quixoticgeek on 13 May, 2018, 12:22:41 am

Title: Di2 Failure mode
Post by: quixoticgeek on 13 May, 2018, 12:22:41 am

Was discussing with a cyclist friend of mine the merits of electronic gear shifting, and whilst we both agreed the flexibility and extra options sound wonderful, it did get us both wondering about the failure mode.

With an old school cable based rear derailleur, it's relatively easy to bodge it into a single speed get you home mode.

With a Di2 RD, can you get it into the gear you want, disconnect all the cables/power, and ride it in single speed mode? What about the front derailleur?  What other unique failure modes are there to di2 shifting beyond the obvious of a flat battery?

How weather resistant is the Di2 kit? Will it take a pressure washer without bricking the electrics?

Thanks

J
Title: Re: Di2 Failure mode
Post by: Brucey on 13 May, 2018, 07:55:20 am
anytime you make a system more complicated, you introduce more failure modes. There is no way of avoiding this.  Given that one cannot see electrons flowing, diagnosis (esp of intermittent faults) is what a chum of mine refers to as 'crazy-making'.

Some of the common Di2 faults are not as you might expect; for example the ultegra 10s Di2 FDs often seized up and then the motor was strong enough to break the arm on the mech.... ::-) .  You couldn't buy a replacement FD of the correct type for love nor money, soon after the groupset was current. Newer FDs are not compatible with this system, so shimano's proposed 'repair' for this fault is that you buy pretty much a whole new groupset.... ::-)

Bowden cables are potentially troublesome too; in systems that are naturally neglected (such as IGHs on commuting bikes) they cause a deal of trouble and one would expect a reliable electronic system to be appealing. Yet it is often possible to buy Di2 alfine hubs more cheaply on ebay than the standard ones. In this incarnation, it seems it is either unappealing or unreliable, possibly both.  I have seen several systems scrapped because it stopped working and couldn't easily/economically be fixed.  In the distant past shimano tried before with an electronically controlled nexus 4 hub; it had an auto mode and everything. Pretty much sank without trace...


If professional cycle mechanics cannot make the system 100% reliable in use  then it probably isn't worth a light, yet it appears to cause a significant number of bike failures in professional races. I started to keep track of these when watching live coverage of various cycling events (they tend to edit them out of highlights; it is embarrassing when the race outcome is altered by an avoidable bike fault) but I soon got bored of this; it turned out that there wasn't often a professional bike race where no-one needed a bike change 'cause their poxy gears had stopped working...

They have tried their best with Di2 to make it weatherproof and easy to use/install/maintain but at the end of the day it is arguably a needlessly complicated sledgehammer to break a rather flimsy nut.

It rather reminds me of a gadget described by Douglas Adams in one of his books (and I paraphrase); "the feeling of achievement you get from making it work at all completely blinds you to the utter pointlessness of it...."

cheers

Title: Re: Di2 Failure mode
Post by: grams on 13 May, 2018, 11:53:44 am
In answer to thre actual question, they stop where they are and can’t be moved. This can be either better or worse than a mechanical system (which dump you on the highest rear sprocket), depending on where it stops.

The biggest flaw in Di2 is the wiring and the unnecessary complexity. The wiring feels the same as a cheap audio cable - I was hoping they’d have hardened them  in some way, especially given they’re £10-20 each!

The Di2 system splits the smarts between a memory chip in the battery, a chip in the A junction and the rear mech. e.g. if you have a shifter, a battery and a mech connected through a dumb “B” junction, it won’t shift. Or if you want Bluetooth you need a new battery with more memory!

The SRAM wireless system which has exactly four components (two shifters, two mechs)  each wth their own battery, which seems a much neater solution, though obviously it has its own downsides, and is currently much more expensive.
Title: Re: Di2 Failure mode
Post by: Kim on 13 May, 2018, 04:12:00 pm
In answer to thre actual question, they stop where they are and can’t be moved. This can be either better or worse than a mechanical system (which dump you on the highest rear sprocket), depending on where it stops.

The lack of somewhere to shove an allen key and twiddle it to your single-speed gear of choice seems like a serious omission.

Some years ago, a rider on the Exmouth Exodus (a ride with weather that's like the Star Trek movies; only the even numbered ones are good) had problems where water got into something and the system shifted to the smallest sprocket and then sulked.

On the other hand, I haven't heard many other cases of water ingress problems.  It's usually people forgetting to charge the battery.


Personally, I'd only bother with electronic gears if I needed electrical switch gear controls for ergonomic reasons, wanted to run a mid-drive motor with a hub gear (it shifts better if the motor and gears are being controlled by the same system, and most of the disadvantages of electronics are moot on an e-bike), or wanted to avoid a particularly problematic bowden cable run on an unconventionally-shaped cycle.
Title: Re: Di2 Failure mode
Post by: Jakob W on 13 May, 2018, 05:55:27 pm
Isn't there a diagnostics mode where you can frob the rear mech into a suitable position for your chosen sprocket and then leave it there? Sure I saw a ride report in another place where someone had done that (or maybe I misremember and they were bemoaning the lack of said mode...)
Title: Re: Di2 Failure mode
Post by: Karla on 13 May, 2018, 06:05:25 pm
AFAIK the front mech shuts down first, so all the power to the rear mech to get you home. 

Here's what I got when I did a web search for DI2 running out of battery (https://www.bikeradar.com/forums/viewtopic.php?t=12925741).
Title: Re: Di2 Failure mode
Post by: grams on 13 May, 2018, 06:13:25 pm
Isn't there a diagnostics mode where you can frob the rear mech into a suitable position for your chosen sprocket and then leave it there? Sure I saw a ride report in another place where someone had done that (or maybe I misremember and they were bemoaning the lack of said mode...)

That sounds an awful lot like normal shifting mode! If you’ve still got battery power and working comms then you don’t need a special mode to move the mechs. What it lacks is any way to move the mechs after either of those things fail.
Title: Re: Di2 Failure mode
Post by: grams on 13 May, 2018, 06:20:10 pm
Some years ago, a rider on the Exmouth Exodus (a ride with weather that's like the Star Trek movies; only the even numbered ones are good) had problems where water got into something and the system shifted to the smallest sprocket and then sulked.

It sounds like maybe they triggered crash protection mode? That (somehow) disconnects the motor from the cage which then jumps to the smallest cog. It can be reset by holding down the index adjust button for 5 seconds. It’s likely not every Di2 user knows this exists.
Title: Re: Di2 Failure mode
Post by: Jakob W on 13 May, 2018, 06:43:54 pm
Isn't there a diagnostics mode where you can frob the rear mech into a suitable position for your chosen sprocket and then leave it there? Sure I saw a ride report in another place where someone had done that (or maybe I misremember and they were bemoaning the lack of said mode...)

That sounds an awful lot like normal shifting mode! If you’ve still got battery power and working comms then you don’t need a special mode to move the mechs. What it lacks is any way to move the mechs after either of those things fail.

No, I think this was something along the lines of being able to manually move the mech to the desired position and then lock it, but of course I can't now find the discussion thread...
Title: Re: Di2 Failure mode
Post by: zigzag on 13 May, 2018, 06:52:15 pm
one rider had to abandon the tcr as the rear mech's cable disconnected inside the frame (wasn't properly inserted?) which necessitated removal of bb30 bb, and with no bike shops open this was kinda showstopper. usually di2 works fine, but when it doesn't it can be a real pain to fix.
Title: Re: Di2 Failure mode
Post by: mzjo on 13 May, 2018, 09:26:38 pm
one rider had to abandon the tcr as the rear mech's cable disconnected inside the frame (wasn't properly inserted?) which necessitated removal of bb30 bb, and with no bike shops open this was kinda showstopper. usually di2 works fine, but when it doesn't it can be a real pain to fix.
That is more a problem of poor access to mission critical components; it could have happened with some mechanical gear cabling (or indeed brake or light cabling which would have been much more of a showstopper. Hard to singlespeed your brakes!). This is why I have always been unhappy about a lot of internal routing. Di2 wiring may be more fragile; this is not necessarily a showstopper with a decent approach to installation. Note I am still not a fan of bike electronics and am well capable of killing bike computers with a single glance.
Title: Re: Di2 Failure mode
Post by: jiberjaber on 14 May, 2018, 09:31:05 am
I’ve been running Di2 since 2015, in that time I’ve had 3 issues

1st, at 2AM I took a tumble down some concrete steps at Gatwick en route to Brighton on a FNRttC.  (April 2015) We collectively spent 45 mins trying to fix the issue including a lot of helpful googling for crash protection etc.  The issue turned out to be the right shifter having taken a whack and rotated on the bar had pulled out the cable, once reconnected I was back on my way.

2nd issue was a pure mechanical one (2015 again), a chain quick link was far too worn to be in service and decided it wanted to depart.  The side plate snapped resulting in the jagged remains jamming in to the jockey wheel with the inevitable RD being dragged in to the spokes and destroyed.  Luckily this was on the way to the train station from home (on another FNRttC) so I was able to get home.  The parallelogram on Di2 RD is made of cheese so a new RD was required.

Final issue was earlier this week, the battery on a bike went from 100% to 50% in 30 km.  Quite alarming as I’m planning a 400km perm this week.  My current theory is that it might not have been at 100% in the first place – suspect the laptop it was charging off might have gone to sleep before it was fully charged.  I confirmed it was at 100% last night and it is still at 100% this morning, so keeping an eye on it….

In terms of waterproofness – well I’d say it worked pretty well through the jet wash conditions of Yadd Moss on LEL last year.  Here’s a fairly accurate ACME simulation (but with less water than we had!) https://twitter.com/ACME_Essex/status/911531999244013568 (https://twitter.com/ACME_Essex/status/911531999244013568)

You get plenty of warning of low battery, helped even more if you have the ANT+/BT connection running and can see the battery charge on a Garmin or similar head unit (charge is shown in steps of 10 from 10 to 100%) or if you have the BT unit, you can also use an app on the phone.  On low battery, the FD stops working and there’s probably ‘a good chunk’ of shifts remaining on the RD.  I have never got myself in to that position from memory (though might have had it once in 2015?)

I charged the system once on LEL sometime after St Ives (I think) as a precaution (I think it might have been down to 30%?)

In terms of on ride bodges – as Kim has pointed out – they missed a trick having some sort of physical position adjust in the event of lockout.  I’ve never had the crash protection kick in so no idea on what the RD does when that happens other than it stops working!

If it all stops, you are still left in some gear – just it might not be the one you need.  2 alternatives there, one, stay in that gear and work at it….

Or more drastic would be to drop some links out of the chain, bypass the RD and select a desired gear.  The latter being no different to if a mechanical RD snapped off of which I have seen lots of times on other’s bikes…. Only drawback here would be if you are running oval chainrings this option might not work.

All these systems have their pros / cons to weigh up when deciding what's right and I can't remember the last time I saw a thread entitled "In praise of $type gear shifting system"  :thumbsup:
Title: Re: Di2 Failure mode
Post by: grams on 14 May, 2018, 10:12:26 am
Option 3 is carrying an old mechanical mech with a pre-inserted extra-long limit screw. I might do this on BCM.

(I considered doing the same for LEL when I had mechanical gearing, so this isn’t necessarily a Di2 thing)

My cables are long enough that they’ll run from the battery and rear mech to the handlebar junction with no internal joins (I’m running 1x). I do currently have an internal junction so that the left shifter also shifts the rear, but thus far it’s of limited usefulness, so it might go. The junction can come out through the front cable routing hole -  assuming I have the right tiny allen key to take the cable stop off.
Title: Re: Di2 Failure mode
Post by: citoyen on 14 May, 2018, 10:15:51 am
Final issue was earlier this week, the battery on a bike went from 100% to 50% in 30 km.  Quite alarming as I’m planning a 400km perm this week.

If you've got room in your saddlebag to carry the charger cable, it's worthwhile - doesn't take long to top up the battery from a USB power pack.
Title: Re: Di2 Failure mode
Post by: simonp on 14 May, 2018, 10:37:10 am
I've had serious issues with mechanical cabling on Paris-Brest-Paris. Cable broke inside right shifter. Could not remove the cable.

Let's say my right shifter failed with Di2. I'd use the Shimano app to reconfigure the left shifter to do everything.

Title: Re: Di2 Failure mode
Post by: mattc on 14 May, 2018, 10:37:36 am
All these systems have their pros / cons to weigh up when deciding what's right and I can't remember the last time I saw a thread entitled "In praise of $type gear shifting system"  :thumbsup:

Did you miss the reports from the LEL mechanics? At least one recommended DT shifters for long events [for reliability].

People are still upset about that post 8 months later ...
Title: Re: Di2 Failure mode
Post by: simonp on 14 May, 2018, 10:52:55 am
The obvious answer is to go fixed wheel.

A freewheel is too much risk, what if the pawls stuck?
Title: Re: Di2 Failure mode
Post by: Samuel D on 14 May, 2018, 12:08:57 pm
The obvious answer is that everyone is different. Some think Di2’s “flexibility and extra options sound wonderful”. Others cannot figure out what conceivable extra options would be desirable for shifting gear.

Some think moving their arm to a down-tube shifter is too onerous to seriously contemplate. Try reaching the cup of coffee on your desk right now. Who would put up with that on a bicycle?

I love Jobst Brandt’s sarcasm about shift-button placement here. (https://groups.google.com/d/msg/rec.bicycles.tech/Nz_i64Odvig/E2FOhnrzGFgJ) Ha ha!

We’ve arrived. If it fails, call a tow truck.

Despite my grouchiness I’m curious about all forms of cycling culture and so sometimes read the cycling subreddits on reddit. It’s another world out there and there are more ways to break Di2 (https://www.reddit.com/r/bikewrench/comments/8i3a5z/bricked_my_di2/) than you would readily believe.
Title: Re: Di2 Failure mode
Post by: Brucey on 14 May, 2018, 12:49:11 pm
I've had serious issues with mechanical cabling on Paris-Brest-Paris. Cable broke inside right shifter. Could not remove the cable....

that is arguably just poor maintenance. Bowden cable inners don't last forever; in most STI units they will fail by fatigue. Courtesy of a chum of mine who has very regular riding habits, I can tell you that all the cables he tried would last about 150000 shifts before they were likely to fail by fatigue. This may vary with tension required and the cable type. 

These days he just replaces them every six months (which for him is about 130000 shifts), because (as you have discovered) a cable which has been frayed for a while and then breaks is very difficult to remove.

Most folk just inspect the cable (where it bends most in the shifter) once every couple of weeks and as soon as they see one broken strand it is time for a new one. With most 'washing line' STIs this is easy enough but with some others it is less easy in which case a routine replacement approach is probably better.

FWIW I evaluated the design of bicycle gear and brake cables vs those used in industrial wire ropes which are required to last (say) 500000 cycles or more  without fatiguing, and

a) there was no way they were anywhere near that level of fatigue resistance and
b) there was no way they ever could be; the sheaves (pulleys) and bend radii in bicycle parts could never be small enough to provide an infinite fatigue life.

Thus Bowden cables are consumables, just like tyres are, but their symptoms of failure and expected life are different.

cheers

Title: Re: Di2 Failure mode
Post by: Kim on 14 May, 2018, 12:51:50 pm
I've had serious issues with mechanical cabling on Paris-Brest-Paris. Cable broke inside right shifter. Could not remove the cable....

that is arguably just poor maintenance.

Or insufficient paranoia.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 14 May, 2018, 12:52:44 pm
Di2 is a mass market product, not a niche device for the 0.0000001% of cyclists who ride PBP or LEL. However, if you are prepared to accept the possibility of non-roadside repairability and that you have to charge a battery every 1000 miles then you have an otherwise maintenance free system that is a delight to use not least because it require little physical effort.

To my surprise, one of the most annoyingly fatigued parts of my body on a hilly 1000k was my hands from constantly operating the 'positive' action of Campag ergos.

Sure there are downsides to everything, and you just have to weigh up the pros and cons.
Title: Re: Di2 Failure mode
Post by: Kim on 14 May, 2018, 01:02:59 pm
Di2 is a mass market product, not a niche device for the 0.0000001% of cyclists who ride PBP or LEL. However, if you are prepared to accept the possibility of non-roadside repairability and that you have to charge a battery every 1000 miles then you have an otherwise maintenance free system...

Quite.  An awful lot of that mass market are the people who can't diagnose or adjust mechanical indexing properly, and whose roadside repair strategy is a mobile phone.  Electronic shifting has a significant advantage there, as it's all about MTBF rather than repairability.


Quote
...that is a delight to use not least because it require little physical effort.

To my surprise, one of the most annoyingly fatigued parts of my body on a hilly 1000k was my hands from constantly operating the 'positive' action of Campag ergos.

I think that's one of the best reasons to use it.  I like MTB thumb shifters, but I do get thumb pain from their prolonged use.  Avoidable with different types of shifter, but they have other compromises.
Title: Re: Di2 Failure mode
Post by: simonp on 14 May, 2018, 01:17:56 pm
I've had serious issues with mechanical cabling on Paris-Brest-Paris. Cable broke inside right shifter. Could not remove the cable....

that is arguably just poor maintenance.

Or insufficient paranoia.

Indeed. It was my first bike with STI drop shifters and no-one had told me the cable wear rate would be far higher than anything I'd experienced before. It's the first time I've ever had a gear cable fail while riding.

I got round the ride, but it caused a significantly increased amount of sleep deprivation while I got it fixed.  I had none of these problems riding fixed in 2011 or 2015! Only mechanical issue I had was having to move the rear wheel back slightly due to chain wear after about 900km.

Most of the tales of woe with Di2 I've heard about are to do with flat batteries. A flat battery is a far easier fix than a gear cable broken inside an STI shifter, and avoiding it in the first place is also far easier.

I've done full circle in that I'll go from STI to fixed and then Di2 across 4 PBP editions, assuming I CBA to get qualified and ride next PBP.
Title: Re: Di2 Failure mode
Post by: Brucey on 14 May, 2018, 01:33:26 pm
if Di2 systems were well engineered to have a good MTBF and folk wanted/got that, along with improved ergonomics etc, then I would expect Alfine Di2 to be more popular than it has been; the potential customers for that technology are arguably the least likely to attempt a roadside fix etc. and most likely to be tempted by gadgets.

I agree that most failures are to do with batteries but as I mentioned above, no complex system has a single failure mode; it will have many. Sooner or later one will catch you out and then you will be quite stuck; in the short term because you (in fact no-one) can fix it by the side of the road, in the longer term because the planned obsolescence inherent in such systems means you won't be able to buy spares for it.

To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 14 May, 2018, 01:46:51 pm
Don't buy it then.

Simples.
Title: Re: Di2 Failure mode
Post by: Brucey on 14 May, 2018, 01:59:07 pm
Don't buy it then.

Simples.

well indeed. There is very little danger of me doing that! ;D

cheers
Title: Re: Di2 Failure mode
Post by: citoyen on 14 May, 2018, 02:35:49 pm
By coincidence, I was talking to a Shimano mechanic this morning about Di2. He mentioned a customer with Parkinson's who has benefitted greatly from having Di2 - much easier to operate with limited hand function.

Admittedly something of a special case but none the less an interesting example of the genuine benefits of the technology - for some riders.
Title: Re: Di2 Failure mode
Post by: mattc on 14 May, 2018, 03:08:15 pm

Quote
...that is a delight to use not least because it require little physical effort.

To my surprise, one of the most annoyingly fatigued parts of my body on a hilly 1000k was my hands from constantly operating the 'positive' action of Campag ergos.

I think that's one of the best reasons to use it.  I like MTB thumb shifters, but I do get thumb pain from their prolonged use.  Avoidable with different types of shifter, but they have other compromises.
Are we back to DownTube Shifters?? (which I find take less effort than either my Shimano or Campag integrated shifters).
Title: Re: Di2 Failure mode
Post by: LEE on 14 May, 2018, 03:24:55 pm
The lack of somewhere to shove an allen key and twiddle it to your single-speed gear of choice seems like a serious omission.

...or maybe a cable, running from the mech, up through the frame, to an indexed lever, mounted on the handlebars.

My mates love Di shifting so it's best if I never try it.

My cable snapped on PBP ride home.  I frigged it into single-speed gear of choice at the back which gave me a double speed using front derailleur.  Since I'd been mostly riding single-speed all year it was actually quite a luxury. (Good reason to ride single -speed is that there's no panic when your gears stop working correctly...it's just normality being resumed).
Title: Re: Di2 Failure mode
Post by: Karla on 14 May, 2018, 06:05:05 pm
Pneumatic tyres cause punctures, why not use solid tyres? 

ISTR the mechanics' reports from the last two LELs were basically that the only people who'd had flat DI2 batteries were the ones who'd not bothered to charge them before the off - which goes beyond poor maintenance into sheer stupidity. 

Going to another niche use that is still probably bigger than the LEL niche use, the mechanical 'back to zero' Campag shifters on my TT bike chew up cable much faster than any other shifters I've used.  I discovered this soon after replacing a cable, ten miles into a 12 hour TT.  The next 249 miles were done on a singlespeed, and I narrowly missed both 260 miles and my 261.5 mile club record :(  I'm still using those shifters, with an accelerated maintenance schedule, but the next groupset I buy for that bike will almost certainly be electronic, and probably wireless. 
Title: Re: Di2 Failure mode
Post by: mzjo on 14 May, 2018, 07:00:01 pm
The obvious answer is to go fixed wheel.

A freewheel is too much risk, what if the pawls stuck?

Too much risk of a chain snapping or falling off. No, Ordinary is the only way to go (with a decent set of lo-loaders  ??? ) 8)
Title: Re: Di2 Failure mode
Post by: chrisbainbridge on 14 May, 2018, 09:41:32 pm
I think it depends what we mean by failure.  A flat battery on Di2 will firstly put the FD into the inner chain ring and then put all the power to the rear derailleur.  After that I think it stops in the middle of the cassette.  So essentially a flat battery puts you in a reasonable single speed get you home position.

Crash protection is just that and will prevent you from getting a twisted hanger if at all possible and is easily reset.

The USB cable to charge the battery weighs less than peanuts and can be charged on the go from an igaro or a cache battery without any problem.

If you have not fitted your wires properly then you cannot be trusted with ordinary cables and adjusting an RD. 

I have  1 fixed gear, 1 cable TT, 1 Di2 and a track bike.  They are all great (and I have rebuilt them all) but the Di2 needs no adjustment, the occasional top up and just works, wet or dry, clean or dirty, it just works.




Title: Re: Di2 Failure mode
Post by: Frank9755 on 15 May, 2018, 06:21:04 am
.

Let's say my right shifter failed with Di2. I'd use the Shimano app to reconfigure the left shifter to do everything.

Is that serious? Can you actually do that? If so, how?
Title: Re: Di2 Failure mode
Post by: grams on 15 May, 2018, 08:04:48 am
Is that serious? Can you actually do that? If so, how?

If you have a Di2 Bluetooth module somewhere on your bike you can use the phone app to assign any button to any function. And with the newest firmware the front mech can be shifted automatically from the rear mech buttons, so you only need two working buttons to control everything.
Title: Re: Di2 Failure mode
Post by: giropaul on 15 May, 2018, 09:17:41 am
Just as an observation; both Nibali and ( until he recently retired) Contador had the choice of what system to use and stayed resolutely with mechanical gear systems. Sagan used mechanical for Paris Roubaix.
Title: Re: Di2 Failure mode
Post by: DuncanM on 15 May, 2018, 09:22:59 am
Cancellara used mechanical only too. On the other hand, pro riders are basically technophobes - how many complain about the use of power meters? I don't think their situation with mechanics on hand and prepared bikes matches that of a normal rider.
I'd like to try Di2, but it needs to come down to 105 level before it becomes affordable for me.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 15 May, 2018, 09:31:13 am
Let's put this into context. Contador and Nibali are/were two of the top5 riders in the world. They relied on winning races. It was crucial to their livelihoods.

If your average di2 punter breaks down on the Sunday club run, 15 miles from home, what is the fallout for them?

Let's be sensible about this.
Title: Re: Di2 Failure mode
Post by: citoyen on 15 May, 2018, 09:56:03 am
Is that serious? Can you actually do that? If so, how?

If you have a Di2 Bluetooth module somewhere on your bike you can use the phone app to assign any button to any function. And with the newest firmware the front mech can be shifted automatically from the rear mech buttons, so you only need two working buttons to control everything.

The latest generations of Dura-Ace and Ultegra Di2 have this built in. Older Di2 can be upgraded with the new battery to add this function.
Title: Re: Di2 Failure mode
Post by: grams on 15 May, 2018, 09:57:52 am
Pros have the advantage of having a mechanic on hand to check over the bike after every race and can adjust, lube or swap everything necessary. Plus they have multiple bikes.

An amateur has to put up with one bike that likely receives minimal attention. A system that stays in adjustment longer and has fewer finicky moving parts seems a much better fit.
Title: Re: Di2 Failure mode
Post by: Brucey on 15 May, 2018, 10:05:30 am
some pro riders have enough clout to choose exactly what they ride, but others have no choice; the whole sport is basically funded by the riders being mobile advertising hoardings and that extends to their bikes too.

 The average domestique who has a bike problem of any kind in the peloton just drops back to the team car and gets another bike; the consequences of the gears going peculiar (which is fairly commonplace, it seems) are minimal for these riders.

Top teams usually have some kind sponsorship deal for every piece of equipment they use, whereas lesser teams might get framesets as part of a sponsorship deal but often have to spend cash on their groupsets. The manufacturers can skew the equipment choices of these teams by offering special deals on products they wish to push.

'Riding what the pros ride' can mean that the team has chosen what they think is 'the best' and that they have paid the going rate for it, but it is at least as likely that they are basically being paid (one way or another) to ride it.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 15 May, 2018, 10:27:35 am
Which is another way of saying that what the pros ride is largely irrelevant to most cyclists.
Title: Re: Di2 Failure mode
Post by: Brucey on 15 May, 2018, 10:52:20 am
Which is another way of saying that what the pros ride is largely irrelevant to most cyclists.

or at least not as relevant as you might at first expect, for reasons that you might not at first guess, I suppose...

Interestingly both shimano and campag are effectively continuing to 'hedge  their bets' in that they are continuing with both mechanical and electronic shifting, as well as disc and rim brakes.  When they have come out with new stuff in the past, they have not always done this; the new stuff was 'just better' and the alternative option was soon discontinued in the top end groupsets.  Whether this is tacit admission that some options are not 'just better' or that there are markets that require different options I'm not sure.

However there is a clue in the way the choices are structured;  I recently visited the campag website for the first time in a while and I noted that the home page had four choices on it, being various combinations of disc/rim brake and electronic/mechanical shifting, almost as if they expected a potential customer to have already made their mind up about these things before deciding which level of groupset to aim at.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 15 May, 2018, 11:05:50 am
There is a huge price differential of mech/elec.
Elec is most definitely a luxury choice.
Title: Re: Di2 Failure mode
Post by: Frank9755 on 15 May, 2018, 11:07:33 am
Is that serious? Can you actually do that? If so, how?

If you have a Di2 Bluetooth module somewhere on your bike you can use the phone app to assign any button to any function. And with the newest firmware the front mech can be shifted automatically from the rear mech buttons, so you only need two working buttons to control everything.

The latest generations of Dura-Ace and Ultegra Di2 have this built in. Older Di2 can be upgraded with the new battery to add this function.

Interesting, thanks both.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 15 May, 2018, 11:12:37 am

Thank you everyone for your replies, lots of interesting stuff has been posted in this thread.

If I had only the classic shifter on each brake lever, like you have on a mechanical groupset, then I think I wouldn't even be thinking of going electric. But as I am spending more and more time on my aero bars, the idea of being able to add satellite shifters is very appealing. Adding an extra pair (or pair of pair) of shifters, does remove the issue with "what if the my primary shifters fail". You can't have multiple indexed shifters for the same set of gears with mechanical cables.

So based on the answers people have given in this thread it seems primary failure modes can consist of (but are not limited to)

- Dead battery - Keep it charged, problem solved. Long trip, carry charger
- Broken cable - It appears that the general consensus is that the cables are not as durable as they could be, carrying spares, and having the wherewithall to perhaps replum the wiring at the road side can mitigate this slightly. I'm looking at Di2 for an S&S coupled bike, which makes the internal routing thing slightly more interesting, but also more accessible.
- Crash protection mode - Knowing it exists and how to get out of it, solved.
- Total device failure - Well this can happen to a mechanical unit, tho admittedly the electronic one is more complex and thus does have an opportunity fail in ways you may not be used to.

Now in all this there comes the question "What do the pros use?" Well that's an interesting one. Cos there is an assumption that I'm a roadie... The riders who inspire me (tho I won't go so far as to say I want to copy them, be them, or emulate them, but they do inspire me), are not riders who ride primarily in events run under UCI rules... So it doesn't really interest me what nibali or contador used. What I do know is that James used Di2 to win the TCR last year. Sarah seemed to be using mechanical on her IPWR attempt. Kristoff also seems to be mechanical, as does Emily. With the exception of Emily, I can't find any detail on the reasoning of each of those riders for choosing one over the other. Given that AFAIK, most of those named are buying, or at least actively choosing their bike components, I wonder how much cost is a factor. If they had a choice between di2 and mechanical, for the same price, which would they choose?

Anyway, thank you everyone for your input. It's given me much to think about. I've got a couple of months before the frame is finished and I need to decide for certain where to put my money.

Thanks

J

Title: Re: Di2 Failure mode
Post by: simonp on 15 May, 2018, 11:15:52 am
Is that serious? Can you actually do that? If so, how?

If you have a Di2 Bluetooth module somewhere on your bike you can use the phone app to assign any button to any function. And with the newest firmware the front mech can be shifted automatically from the rear mech buttons, so you only need two working buttons to control everything.

The latest generations of Dura-Ace and Ultegra Di2 have this built in. Older Di2 can be upgraded with the new battery to add this function.

I have R8070 Ultegra Di2 and it didn't come with the Bluetooth/ANT+ module. But this is just a small device (I was surprised how small) that can be placed anywhere in the system. You just need an additional e-tube wire and the nodule. Mine is next to the head tube before the wiring disappears inside the frame.

Useful features it gives:

 - configure set-up via an app, such as synchro-shift (automatic shifting of the front derailleur to change through the entire range using a single shifter), and telling it what size front and rear cogs are so it can pick the correct shift point
 - communication via ANT+ with Garmin - so I have battery level displayed, the Garmin warns me when next shift will shift the big ring, and the top buttons on the shifters scroll the display

There's probably a lot more.
Title: Re: Di2 Failure mode
Post by: citoyen on 15 May, 2018, 11:30:45 am
I have R8070 Ultegra Di2 and it didn't come with the Bluetooth/ANT+ module. But this is just a small device (I was surprised how small) that can be placed anywhere in the system. You just need an additional e-tube wire and the nodule. Mine is next to the head tube before the wiring disappears inside the frame.

Sorry, I wasn't clear - you need the new BT-DN110 battery to be able to customise your Di2 with features like Syncro Shift (older Di2 isn't customisable as the required firmware update won't work with the older battery, AIUI).

The EW-WU111 Bluetooth module allows you do so wirelessly via the E-tube app on your smartphone/tablet.

The latest Dura-Ace also has a hidden button in the hood of the left-hand shifter that allows it to connect wirelessly to ANT+ devices - so you can control your Garmin using your shifters! I'm sure we can all agree this is the kind of technological progress that will make our cycling lives immeasurably better in every respect. ;)
Title: Re: Di2 Failure mode
Post by: Kim on 15 May, 2018, 12:16:08 pm
You can't have multiple indexed shifters for the same set of gears with mechanical cables.

Actually you can, but the relevant widget operates in a winner-takes-all manner; you can only pull *more* cable than the other shifter is holding, so some preparation would be required before moving between shifters.

https://www.sjscycles.co.uk/cables/jtek-doublecontrol-l/
Title: Re: Di2 Failure mode
Post by: Samuel D on 15 May, 2018, 12:21:41 pm
It may not be long before Garmin, Shimano, or someone else launches a standard wiring loom for bicycles with one centralised battery powering the GPS computer, derailleurs, nine shift buttons, power meter, DRLs, night lamps, plug-in video cameras, mobile phone charger, and all the other gizmos that cyclists increasingly cannot do without.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 15 May, 2018, 12:34:07 pm
It may not be long before Garmin, Shimano, or someone else launches a standard wiring loom for bicycles with one centralised battery powering the GPS computer, derailleurs, nine shift buttons, power meter, DRLs, night lamps, plug-in video cameras, mobile phone charger, and all the other gizmos that cyclists increasingly cannot do without.

Specifically designed such that one flat battery means everything stops working...

One thing that surprises me about di2, is that the charger is needed. Rather than just have a micro USB socket on the a junction box. There is a box of tricks that has a USB input and a proprietary input... most riders these days are carrying charging capability for various USB based devices (phone, wahoo, many lights etc...). But shimano have this extra box that is ended between the USB stuff and the di2. Feels like short sighted design...

J
Title: Re: Di2 Failure mode
Post by: Kim on 15 May, 2018, 12:43:22 pm
It may not be long before Garmin, Shimano, or someone else launches a standard wiring loom for bicycles with one centralised battery powering the GPS computer, derailleurs, nine shift buttons, power meter, DRLs, night lamps, plug-in video cameras, mobile phone charger, and all the other gizmos that cyclists increasingly cannot do without.

I know this is tongue-in-cheek, but that sort of integration (of motor, lights, gears, console - increasingly with navigation functions, and USB charging output) is normal - if not standardised - on higher-end e-bikes.  I expect some of it will trickle down eventually, but won't hold my breath for standardisation.


Specifically designed such that one flat battery means everything stops working...

Indeed.  Although, again, less of a problem with e-bikes, where you (hopefully) plan never to run out of power, but even if you do, there's enough juice in that whopping great battery to keep the lights and electronics going for hours after the motor conks out.


Quote
One thing that surprises me about di2, is that the charger is needed. Rather than just have a micro USB socket on the a junction box. There is a box of tricks that has a USB input and a proprietary input... most riders these days are carrying charging capability for various USB based devices (phone, wahoo, many lights etc...). But shimano have this extra box that is ended between the USB stuff and the di2. Feels like short sighted design...

Feels like they're selling to weight-weenies, rather than endurance riders.  I love gadgets, but I only carry charging gubbins on a small percentage of my bike rides (a slightly larger small percentage if you count the folding wall-wart that lives in the bottom of my Brompton bag).
Title: Re: Di2 Failure mode
Post by: jiberjaber on 15 May, 2018, 12:59:01 pm
It may not be long before Garmin, Shimano, or someone else launches a standard wiring loom for bicycles with one centralised battery powering the GPS computer, derailleurs, nine shift buttons, power meter, DRLs, night lamps, plug-in video cameras, mobile phone charger, and all the other gizmos that cyclists increasingly cannot do without.

Specifically designed such that one flat battery means everything stops working...

One thing that surprises me about di2, is that the charger is needed. Rather than just have a micro USB socket on the a junction box. There is a box of tricks that has a USB input and a proprietary input... most riders these days are carrying charging capability for various USB based devices (phone, wahoo, many lights etc...). But shimano have this extra box that is ended between the USB stuff and the di2. Feels like short sighted design...

J

That's because it does more than just charging it is also the route to upgrade the fw (pre-BT app of course) (I think I recall reading somewhere it was based on CANBUS).  I'm planning to crack one of mine open and use some heatshrink to make it a smaller unit.  The nice rounded corners managed to eat through my bag on LEL with teh movement of the ride so keen to remove that issue for future rides.

Re SS coupling, there is one cable that runs through the downtube to a dumb 4 way junction box, so you could adjust the location of this (or add an intermediate one) and therefore disconnect at the coupler.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 15 May, 2018, 01:08:25 pm
It may not be long before Garmin, Shimano, or someone else launches a standard wiring loom for bicycles with one centralised battery powering the GPS computer, derailleurs, nine shift buttons, power meter, DRLs, night lamps, plug-in video cameras, mobile phone charger, and all the other gizmos that cyclists increasingly cannot do without.
Have the whole lot powered off a dynamo with battery back up as needed (as per standlights) and it sounds a very good idea.
Title: Re: Di2 Failure mode
Post by: hatler on 15 May, 2018, 09:35:17 pm
To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.
Title: Re: Di2 Failure mode
Post by: mzjo on 15 May, 2018, 10:04:48 pm
To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.

But, since I do not have indexing of any sort (although I might put it back on the Super Champion dérailleur) and i only carry a phone for emergency phoning, I am very obviously not in the target client group. (Actually this is not quite true, I do have it on the Alfine8 - can't get out of that).
The more difficult question is what manufacturers are going to bring out to serve those of us who are clients for a different style of equipment.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 15 May, 2018, 10:20:38 pm
To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.

So where do you draw the line? How do you define simple?

Electronic shifting is too complex for a simple machine like a bike, we should stick to boweden cables on mechanically indexed shifters.

Indexed shifters are too complex for a simple machine like a bike, we should use friction shifters.

Friction shifters are way too complex, and as for those derailures. All too complex for a simple machine like a bike. We should ride single speed.

But the pawls in that free wheel are too complex for a simple machine like a bike. We should ride fixed.

That chain is a bit complex. Look at all those moving parts and fine tolerances. Far too complex for a simple machine like a bike. Get rid of it and have direct drive, ride a penny farthing...

A bike? Two wheels? Twice as much to go wrong... now how about a unicycle...

It's all a matter of where you draw the line and how you see the bike. As well as how you see the relationship between rider and bike. There is a strong argument in some cases for a bike based on boweden cables for gear shifting control. If I was to ride a bike in places where I was hundreds of km from the nearest bike shop, or where temperature was likely to be outside of -5 - 50°C. Then there would be no question of sticking wifh cables operated gears. If I wasn't wanting aero bars so that I can cover very big distances are higher speeds and in more comfort, I wouldn't be thinking of electronic shifters. But for this use case, there are sound reasons for the use. I contacted James about his choice of di2 for his bike. He confirmed that he payed for his first set, and that di2 has operated faultlessly throughout. It's quite an endorsement.

Any equipment choice for a bike is a calculated risk. I am trying not to suck at maths.

J

Title: Re: Di2 Failure mode
Post by: Karla on 15 May, 2018, 10:48:05 pm
Having wheels and a frame is adding complexity and is just asking for trouble, you should take up running instead.
Title: Re: Di2 Failure mode
Post by: Brucey on 15 May, 2018, 11:00:52 pm
To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.

So where do you draw the line? How do you define simple?....


a definition of 'simple' that is, er, simple, is that when part of your bike stops working in a few year's time, (or right now in the back of beyond), you don't have to throw most of the bike away because you can't fix it or get spare parts for it.

Designing ever-more complicated products with ever-shorter lifetimes in pursuit of largely imaginary benefits is in good part symptomatic of the mindset that is busy killing the planet.

A Bicycle is at heart a simple machine; so-called progress is turning the average bicycle into just another 'consumer durable'; not that durable, only there to be consumed.

cheers
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 15 May, 2018, 11:34:39 pm

a definition of 'simple' that is, er, simple, is that when part of your bike stops working in a few year's time, (or right now in the back of beyond), you don't have to throw most of the bike away because you can't fix it or get spare parts for it.

Eh?

If a rear derailure dies, you replace the rear derailure. If it happens sufficiently in the future that Shimano have discontinued any compatible derailure, then worst case is you replace FD, RD, and 2 shifters. And chances are that I've got through a few 10s of thousands of km on the kit at this stage.

Thing is, how is that different from non electric? If a tiagra 4600 series part fails, it's going to become increasingly hard to find replacement parts, tiagra 4700 is incompatible with 4600... the same is true a cross groups etc and brands at all points in the price range. I have a Calton touring bike in my stable that is older than me It needs a new rear hub. It's hard to find one that is compatible these days..it's a 126mm oln hub with 5 speed block. Bikes change, tech changes. I admit it's bloody infuriating that there's a lot of incompatibility within bike components. But that's not made any worse by electronic shifting.


Quote

Designing ever-more complicated products with ever-shorter lifetimes in pursuit of largely imaginary benefits is in good part symptomatic of the mindset that is busy killing the planet.

Multiple shifters is an imaginary benefit? Ability to shift while on the aero bars, or when on the hoods, or even on the tops? That is quite a feature to have from where I'm sat.

Quote

A Bicycle is at heart a simple machine; so-called progress is turning the average bicycle into just another 'consumer durable'; not that durable, only there to be consumed.

cheers

Define durable? I've done 4000km since I built this bike. In that time I have replaced: 2 chains, 2 gear cables. The first chain was the cheap one that came with the group set. It lasted ~1300km. The second lasted ~1950, and had a  more life left, but I replaced it as I was about to start a 1670km race and didn't want it dying in the middle. The gear cables died one due to user error (I caught it with a pair of pliers when adjusting the gears and it started to fray.), and the other got shredded by some nasty off road riding in the wet, when it had already done a couple of thousand km. Neither of these is particularly resource intensive. The first chain I killed has gone on to become jewellery. The second chain will likely have the same fate. It's resources are not lost and could be recycled...

My steal framed carbon fibre free bike is entirely recyclable apart from the tyres and tubes. Everything else can be recycled. So it's hardly raping the world of resources.

As for electronic components of the di2 stuff. They should have a life equal to that of the cable operated counter parts. And all the parts can be recycled. In fact being electric, under eu WEEE regs, they must be. So I don't think that your argument really holds water.

There are valid concerns to be had regarding how long shimano will support these parts, how long they will remain compatible with themselves, and the options for bodging things in the event of a mishap to get to the next option for repair. But they are things which can be balanced out by features like greater flexibility. Its horses for courses, and ultimately no one will forces you to use kit you're not happy with.

J
Title: Re: Di2 Failure mode
Post by: Brucey on 16 May, 2018, 12:47:48 am
customers have already been left high and dry by shimano only a few years after buying Di2 systems; instead of buying one new mech they have faced a bill of about a grand for parts that they are having to replace because the new ones are not compatible.

BTW I don't think that modern bike parts are really durable enough; you might get through three chains per set of (decent) tyres, for example.

But I think you have maybe missed the point; in a few years time shimano et al will have come out with another set of shiny new systems and like a herd of demented sheep folk will go out and buy them, because new is always better, right? 

It should be a given that an object like a bicycle should be durable and recyclable; instead of worrying about a partial recycle after a 'product life' of five years or less one should be aiming for a product life many times greater than that and a more complete recycling that isn't so energy intensive.

Short product lifetimes are basically wrecking the planet at high speed; there are various elements that are not abundant in the earth's crust that are being used up at an incredibly high rate because of (say) folk's addiction to mobile phones. Each one (and DI2 systems and the rest...) contains a tiny amount of various elements that are not presently recovered when the phone is 'recycled' and we are basically going to run out of some of these in not that many years. Everyone in the west lives a life that effectively assumes that there are about five times the resources on the planet vs what there actually is, and that is before you get to specific things that we are going to run out of.  Batteries alone are an environmental nightmare; 'nice clean electric cars' are largely  just a way of exporting the pollution someplace else; both the pollution required to generate the electricity required to fill them and especially the pollution required to make the batteries, the cars that they go in then and ship them half way around the world.  Dragging bicycle technology further into the same consumerist, built-in obsolescence, waste-of-resources, throwaway  world is taking it in the wrong direction IMHO.

cheers
Title: Re: Di2 Failure mode
Post by: Karla on 16 May, 2018, 01:20:38 am
To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.

So where do you draw the line? How do you define simple?....


a definition of 'simple' that is, er, simple, is that when part of your bike stops working in a few year's time, (or right now in the back of beyond), you don't have to throw most of the bike away because you can't fix it or get spare parts for it.

That's not simplicity, that's obsolescence

It should be a given that an object like a bicycle should be durable and recyclable; instead of worrying about a partial recycle after a 'product life' of five years or less one should be aiming for a product life many times greater than that and a more complete recycling that isn't so energy intensive.

What counts as "many times" greater than 5 years?  50 years?  You expect people to buy bikes to last 50 years?  Bollocks to that.  If you want something that lasts 50 years may I suggest a hair shirt?  I hear they're very durable these days.
Title: Re: Di2 Failure mode
Post by: mzjo on 16 May, 2018, 08:01:12 am
Thing is, how is that different from non electric? If a tiagra 4600 series part fails, it's going to become increasingly hard to find replacement parts, tiagra 4700 is incompatible with 4600... the same is true a cross groups etc and brands at all points in the price range. I have a Calton touring bike in my stable that is older than me It needs a new rear hub. It's hard to find one that is compatible these days..it's a 126mm oln hub with 5 speed block. Bikes change, tech changes. I admit it's bloody infuriating that there's a lot of incompatibility within bike components. But that's not made any worse by electronic shifting.


Quote







 

There are valid concerns to be had regarding how long shimano will support these parts, how long they will remain compatible with themselves, and the options for bodging things in the event of a mishap to get to the next option for repair. But they are things which can be balanced out by features like greater flexibility. Its horses for courses, and ultimately no one will forces you to use kit you're not happy with.

J

126mm freewheel hubs are not a problem, Zenith make them, I almost bought a set when I wanted l/f hubs like that for my tourer. (But who would buy stuff like that when you can have Di2 would be the Shimano arguement)

Ultimately no-one forces you to use kit you're not happy with - except that they are not proposing an alternative! Fortunately the older kit keeps working, which is why I am using a lot of kit that is 30+yrs old and still going. But the choice is limited - where am I going to find a replacement 7s 14-32 cassette (not freewheel note) for Coline's mtb - Shimano stopped supporting that equipment a while ago. Perhaps I should be buying up stocks of 8s cassettes for my stuff now, along with a couple of road hubs.

To me,  it represents the exact antithesis of the sort of technology that ought to be incorporated into a simple machine such as a bicycle.

Snap.

So where do you draw the line? How do you define simple?....


a definition of 'simple' that is, er, simple, is that when part of your bike stops working in a few year's time, (or right now in the back of beyond), you don't have to throw most of the bike away because you can't fix it or get spare parts for it.

That's not simplicity, that's obsolescence

It should be a given that an object like a bicycle should be durable and recyclable; instead of worrying about a partial recycle after a 'product life' of five years or less one should be aiming for a product life many times greater than that and a more complete recycling that isn't so energy intensive.

What counts as "many times" greater than 5 years?  50 years?  You expect people to buy bikes to last 50 years?  Bollocks to that.  If you want something that lasts 50 years may I suggest a hair shirt?  I hear they're very durable these days.

I feel deeply insulted. My tandem frame was well over 50yrs old when I bought it and it still works, when I find a stoker. Most of my kit is well over 25 years old. The biggest replacement headache is probably rims. I have Mavic hubs that I love that must date from the late 70's that turn beautifully and that I would always use in preference to some more modern stuff. My choice! But no-one wants to supply people like me with kit I would want to buy. So what's the alternative - use the car (which is also 30yrs old aand nearly infinitely repairable)
Title: Re: Di2 Failure mode
Post by: grams on 16 May, 2018, 08:36:02 am
I disagree with the notion that electronic gearing is more complicated. I view it as a simplification.

In a modern mechanical system the derailleur positioning system is a complex plastic mechanism crammed into the brake lever at the other end of the bike. It's then dependent on a cable snaking between them staying exactly the same length, not fraying, not ingesting dirt, being perfectly lubed everywhere, all of which we know not be true for very long.

In an electronic mech all of this is contained within a sealed box on the mech itself. The brake lever is just a brake lever with a couple of small electronic push buttons integrated into it. Simple.

Di2 itself may not be a great implementation, but the fundamental concept of electronic gearing is so much simpler than what mechanical's become.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 16 May, 2018, 08:56:13 am
Tubes made from complex modern 1930's steel alloys?

No. They should be roughly hewn from rock and then lashed together with rope. Wheels ought to be rounds cut directly from the trunk of a tree with the species selected for bark that offers the best grip and ride quality. Rubber tyres just introduce another failure point. Many an audax has been abandoned through an unrepairable tyre gash.

Sometimes what is referred to as 'progress' is just manufacturers creating a market.
Title: Re: Di2 Failure mode
Post by: Samuel D on 16 May, 2018, 09:19:17 am
Mzjo brings up the problem that most concerns me: there is little alternative to the present paradigm of ever-shorter product cycles, shorter product lifespans, higher prices, and product development focused on fictional and irrelevant benefits at the expense of things that matter.

It’s fine and dandy saying no-one has to buy Di2, misplaced carbon fibre, aerodynamic components, 11-speed, and the other hocus-pocus that woolly thinking has made mainstream. But if you want, say, 7-speed gearing (https://forum.cyclinguk.org/viewtopic.php?f=5&t=119917), now’s your very last chance (some would say you’re already too late). If you want low-cost, high-quality, lightweight rims with thick braking surfaces: tough! You’re a generation late. Et cetera.

Meanwhile, the few, critically important open standards that have existed in the bicycle industry are being hounded out of town to make way for proprietary standards, often in the name of aerodynamic integration. In many cases these developments make the bicycle disposable, since they’re sold by manufacturers who have a history of not supporting their products with spare parts just five years down the line. They’d rather sell you a new bicycle, ideally one with aerodynamic flaps, hidden fixtures, and incompetent mechanical design such that it becomes a creaking, dysfunctional mess in two seasons of hard riding.

Time to break out the great Lewis Mumford, who wrote this in 1952:

“But once established and perfected, type objects should have a long period of use. No essential improvement in the safety pin has been made since the bronze age. In weaving there has been no essential modification in the loom for over a century. And what is true for machines holds good in no small degree for their products. When the typical form has been achieved, the sooner the machine retreats into the background and becomes a discreetly silent fixture the better. This again flies in the face of most contemporary beliefs. At present, half our gains in technical efficiency are nullified by the annual custom of restyling. Extraordinary ingenuity is exercised by publicity directors and industrial designers in making models that have undergone no essential change look as if they had. In order to hasten style obsolescence, they introduce fake variety in departments where it is irrelevant—not in the interest of order, efficiency, technical perfection, but in the interest of profit and prestige, two very secondary and usually sordid human motives. Instead of lengthening the life of the product and lowering the cost to the user, they raise the cost to the user by shortening the life of the product and causing him to be conscious of mere stylistic tricks that are without any kind of human significance or value. This perversion of technics in our time naturally saps the vitality of real art; first by destroying any sound basis for discrimination and then by taking energy and attention away from those aspects of human experience in which the unique and the personal are supremely important.”
Title: Re: Di2 Failure mode
Post by: Brucey on 16 May, 2018, 10:26:05 am
Mumford put it better than I ever could, although not all his concepts and phraseology are known to the average reader.

I disagree with the notion that electronic gearing is more complicated. I view it as a simplification....


perhaps you have never looked inside one...? ... ;) (I know you meant as a user interface BTW, but even that isn't true- where would you be without a computer/phone to program it...?). You will note that I didn't hold up current mechanical shifting as an exemplar of 'simplicity'; I know folks who carry a friction lever as a backup when touring, rather than be left in the poop if/when the STIs clap out or are damaged.

.....Thing is, how is that different from non electric? If a tiagra 4600 series part fails, it's going to become increasingly hard to find replacement parts, tiagra 4700 is incompatible with 4600... the same is true a cross groups etc and brands at all points in the price range. I have a Calton touring bike in my stable that is older than me It needs a new rear hub. It's hard to find one that is compatible these days..it's a 126mm oln hub with 5 speed block. Bikes change, tech changes. I admit it's bloody infuriating that there's a lot of incompatibility within bike components. But that's not made any worse by electronic shifting.

When your 4600 components clap out there are lots of others that would be good substitutes.  For example the RD shift ratio is one that is shared with (literally) hundreds of different models (from more than one manufacturer) starting as far back as the 1970s.  If the shifters bork themselves there is a similar argument to be made and of course you can always revert to a friction shifting if you want to, because the system is, in essence, simple.  You could go into almost any bike shop in the world with broken 4600 stuff and come out with a working bike again, having changed a minimum number of parts.

This is profoundly different from electronic systems; if these parts are not (very deliberately) designed to be compatible with one another, they aren't, simple as that. No compatibility between manufacturers and incomplete compatibility within = built in obsolescence at best.

 But it is worse than that; currently many framesets are built to accept a variety of components, courtesy of various 'open standards' in the industry. This means that you could buy a modern frameset and (say) equip it with a 60  year-old groupset, and it would work.  This is appears to be a fanciful notion but the underlying point is that your bike will always be easy to repair as long as it adheres to this approach.  If you start redesigning everything (and Di2 etc is just one example of this) you end up with a bike that cannot be repaired so easily or indeed at all.

This has already become so bad that (if you were so inclined) you could go out and buy/build a road bike that would share no parts at all that could be interchanged with (say) a 15-year old model.  Folk that understand the way these things work quite rightly resist these (largely pointless) changes; it is (ultimately) bad for the consumer, bad for the manufacturers, bad for the planet.

BTW as I understand it, Darwin's theory of evolution has undergone a refinement in recent years. It is now viewed that in times that are easy, any given species may indulge itself in what might be termed 'pointless variation' and that this will be tolerated, because times are easy. However when times are hard, only some of these variants offer an improved outcome, and survive.

It could be argued that in bicycle design (and perhaps consumer society as a whole) this is a time of 'pointless variation'. 

cheers

Title: Re: Di2 Failure mode
Post by: quixoticgeek on 16 May, 2018, 10:28:33 am
Mzjo brings up the problem that most concerns me: there is little alternative to the present paradigm of ever-shorter product cycles, shorter product lifespans, higher prices, and product development focused on fictional and irrelevant benefits at the expense of things that matter.

That's kinda our fault as much as the manufacturers. Would you buy a drive train for 5 times the current price, if it lasted 6 times as long? or would you go choose the cheaper option? For most riders, they don't need need the durability that many of the longer distance riders would like. How many bikes are purchased, ridden a few times in the summer, and never even get as far as wearing out a cassette? I would wager that for every bike that is bought and riden to the point the drive train wears out, there are 3 bikes that largely sit in the shed. So given most bikes then don't need the extra durability, is it worth the manufacturers making the parts more expensive?

Quote

It’s fine and dandy saying no-one has to buy Di2, misplaced carbon fibre, aerodynamic components, 11-speed, and the other hocus-pocus that woolly thinking has made mainstream. But if you want, say, 7-speed gearing (https://forum.cyclinguk.org/viewtopic.php?f=5&t=119917), now’s your very last chance (some would say you’re already too late). If you want low-cost, high-quality, lightweight rims with thick braking surfaces: tough! You’re a generation late. Et cetera.

Yep. Can you get 5 speed? Can you get 6 speed? SRAM are discontinuing their hub gears... etc... No company seems to make things for any long period of time. 10 Speed is only in Tiagra from Shimano, everything else is 11 speed. Campag and SRAM are moving to 12 speed, and apparently the triple is now dead...

Quote

Meanwhile, the few, critically important open standards that have existed in the bicycle industry are being hounded out of town to make way for proprietary standards, often in the name of aerodynamic integration. In many cases these developments make the bicycle disposable, since they’re sold by manufacturers who have a history of not supporting their products with spare parts just five years down the line. They’d rather sell you a new bicycle, ideally one with aerodynamic flaps, hidden fixtures, and incompetent mechanical design such that it becomes a creaking, dysfunctional mess in two seasons of hard riding.

The lack of standards, open or otherwise drives me FSCKING insane. The profusion of screwed up BB standards in recent years is just mind boggling...

A lot of Di2 complaints could be mitigated with open standards... The protocol it uses is canbus, and I've found a couple of places selling the connectors. So in theory it might not be long until it's been fully reverse engineered...

J
Title: Re: Di2 Failure mode
Post by: grams on 16 May, 2018, 10:53:47 am
perhaps you have never looked inside one...? ... ;) (I know you meant as a user interface BTW

No, I mean as an engineering solution to the problem of positioning the rear cage relatively precisely and repeatably. You probably can't avoid small moving parts, so the best you can do is put them in a sealed box right next to the cage with a hard linkage to it.

Quote
but even that isn't true- where would you be without a computer/phone to program it...?).

You only need an external device if you want to reassign buttons to something non-standard or roll the firmware update dice. The default button functions work straight out of the box.
Title: Re: Di2 Failure mode
Post by: Brucey on 16 May, 2018, 11:16:53 am
there are any number of ways of achieving a similar result mechanically. Most of them would have a lower part count and would be cheaper to make, too...

cheers
Title: Re: Di2 Failure mode
Post by: DuncanM on 16 May, 2018, 11:27:04 am
The process of moving complexity from hardware to software is one that has happened in many places. Carbs -> mechanical fuel injectors -> electronic fuel injection. Points and distributor -> electrical ignition -> ECU. As you do this, you remove user serviceability, but hopefully you introduce greater reliability and efficiency.  I don't know many petrolheads who bemoan the demise of points and distributors.
In 10 years time you will probably have to take your brand new Colnago back to the shop and they will plug it into a computer to fix it. At least there aren't a million different bits they will replace in a random order in order to hunt down the error. ;)
Title: Re: Di2 Failure mode
Post by: simonp on 16 May, 2018, 11:41:13 am
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.
Title: Re: Di2 Failure mode
Post by: Brucey on 16 May, 2018, 11:44:38 am
yebbut.... they don't bolt the box with all the complicated bits in on the outside of the car and expect it to act as a cushioning device in parking collisions? ;D :o

cheers

Title: Re: Di2 Failure mode
Post by: Kim on 16 May, 2018, 12:39:25 pm
A lot of Di2 complaints could be mitigated with open standards... The protocol it uses is canbus, and I've found a couple of places selling the connectors. So in theory it might not be long until it's been fully reverse engineered...

Goes for most embedded systems.  A great deal of what people are complaining about when they complain about 'electronics' is actually down to closed systems.  It's like complaining about 'plastic' when the actual problem is glue, heat-stakes and ultrasonic welding.

If the Di2 controllers were, say, Aduino-compatible, then anyone with a PC and the right cable could program them to talk to whatever they wanted.  Want your 2019 vintage derailleur to speak to a modern fuel cell unit[1] in time for the 2050 Eroica Britannia?  Just find a retrocomputing geek to spin up a VM and jibble the registers so they work with the BikeFibre4000 to CANBus converter you found in a cycle jumble last year.


[1] There's an exemption so people don't have to do the hazardous substances paperwork required to use authentic Lithium-polymer batteries in a road vehicle.
Title: Re: Di2 Failure mode
Post by: mzjo on 16 May, 2018, 02:01:13 pm
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.

I still do this with my bikes and with my car. No problem when you have been brought up with it. Lots of problems if you are a young thing brought up on HDI turbo diesels. My daughter's boyfriend gives me the shivers every time he borrows the 205 (but then he has also pulled the handbrake out of the floor; mechanical systems are obviously beyond him. Not too happy with a turbo diesel Skoda in his hands either mind you).
The same problem probably exists with the modern generation using friction gear shifters (regardless of where they are mounted). Failure of the education system; no respect for the elders! :facepalm:
Title: Re: Di2 Failure mode
Post by: Kim on 16 May, 2018, 02:08:17 pm
As someone who was brought up on friction shifting, I reckon it works far better with modern transmissions than it ever did with 5-speed.
Title: Re: Di2 Failure mode
Post by: Karla on 16 May, 2018, 03:25:35 pm
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.

I still do this with my bikes and with my car. No problem when you have been brought up with it. Lots of problems if you are a young thing brought up on HDI turbo diesels. My daughter's boyfriend gives me the shivers every time he borrows the 205 (but then he has also pulled the handbrake out of the floor; mechanical systems are obviously beyond him. Not too happy with a turbo diesel Skoda in his hands either mind you).
The same problem probably exists with the modern generation using friction gear shifters (regardless of where they are mounted). Failure of the education system; no respect for the elders! :facepalm:

No problems?  Don't be silly.  My neighbours hate me after warming up a carbed bike outside the house at half seven every winter morning.  EFI is a definite improvement.
Title: Re: Di2 Failure mode
Post by: mzjo on 16 May, 2018, 05:33:22 pm
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.

I still do this with my bikes and with my car. No problem when you have been brought up with it. Lots of problems if you are a young thing brought up on HDI turbo diesels. My daughter's boyfriend gives me the shivers every time he borrows the 205 (but then he has also pulled the handbrake out of the floor; mechanical systems are obviously beyond him. Not too happy with a turbo diesel Skoda in his hands either mind you).
The same problem probably exists with the modern generation using friction gear shifters (regardless of where they are mounted). Failure of the education system; no respect for the elders! :facepalm:

No problems?  Don't be silly.  My neighbours hate me after warming up a carbed bike outside the house at half seven every winter morning.  EFI is a definite improvement.

There you are, failure of the education system, no respect for their elders! Solution - change neighbours? Or am I lucky to have bikes that warm up quickly? Or are they all gassed by the smoke of the MZ? Bit off topic.
However having had two cars fail with electronic engine management problems I have a deep mistrust of mobile electronic systems, wouldn't want it on a bike!
Title: Re: Di2 Failure mode
Post by: Kim on 16 May, 2018, 05:55:58 pm
However having had two cars fail with electronic engine management problems I have a deep mistrust of mobile electronic systems, wouldn't want it on a bike!

I'm increasingly of the opinion that the problem with electronic engine management systems is the sheer complexity of controlling modern combustion engines.  All those fussy sensors and actuators!  Use a sensible electric motor for propulsion and you can get rid of most of the troublesome electronics.

(Borderline on-topic because the difference between an electric motorcycle and an electric-assist bicycle is mostly one of power and legal complaince.)
Title: Re: Di2 Failure mode
Post by: Karla on 16 May, 2018, 06:33:37 pm
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.

I still do this with my bikes and with my car. No problem when you have been brought up with it. Lots of problems if you are a young thing brought up on HDI turbo diesels. My daughter's boyfriend gives me the shivers every time he borrows the 205 (but then he has also pulled the handbrake out of the floor; mechanical systems are obviously beyond him. Not too happy with a turbo diesel Skoda in his hands either mind you).
The same problem probably exists with the modern generation using friction gear shifters (regardless of where they are mounted). Failure of the education system; no respect for the elders! :facepalm:

No problems?  Don't be silly.  My neighbours hate me after warming up a carbed bike outside the house at half seven every winter morning.  EFI is a definite improvement.

There you are, failure of the education system, no respect for their elders! Solution - change neighbours? Or am I lucky to have bikes that warm up quickly? Or are they all gassed by the smoke of the MZ? Bit off topic.
However having had two cars fail with electronic engine management problems I have a deep mistrust of mobile electronic systems, wouldn't want it on a bike!

You have zero information over whether my neighbours are older or younger than me ...


... however, I've concluded you must be about 19 because you're a massive snowflake:

Quote
I feel deeply insulted. My tandem frame was well over 50yrs old when I bought it and it still works, when I find a stoker. Most of my kit is well over 25 years old. The biggest replacement headache is probably rims. I have Mavic hubs that I love that must date from the late 70's that turn beautifully and that I would always use in preference to some more modern stuff. My choice! But no-one wants to supply people like me with kit I would want to buy. So what's the alternative - use the car (which is also 30yrs old aand nearly infinitely repairable)

You expect companies to keep on making retro parts for their 50 year old models, alongside whatever they're currently building, just so you can keep running your 50 year old bike and keep looking down on anything modern?  Yeah that's right, all companies should spend half their time building outdated parts, that's a good one.   
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 16 May, 2018, 06:35:33 pm
(Borderline on-topic because the difference between an electric motorcycle and an electric-assist bicycle is mostly one of power and legal complaince.)
I presume "legal complaince" is a matter of being compliant with the process of complaining in court?  :D
Title: Re: Di2 Failure mode
Post by: mzjo on 16 May, 2018, 07:49:50 pm
However having had two cars fail with electronic engine management problems I have a deep mistrust of mobile electronic systems, wouldn't want it on a bike!

I'm increasingly of the opinion that the problem with electronic engine management systems is the sheer complexity of controlling modern combustion engines.  All those fussy sensors and actuators!  Use a sensible electric motor for propulsion and you can get rid of most of the troublesome electronics.

(Borderline on-topic because the difference between an electric motorcycle and an electric-assist bicycle is mostly one of power and legal complaince.)

My two cars weren't french but the french manufacturers have a very bad record in this respect since they tend to put everything including the door locks, electric windows and radio through the engine management processor (this at least is my information; it means you can't swap apparently identical motors between different models without dealing with all the electronic gubbins at the same time). They also tend to expect the customers to do the product testing. I don't suppose manufacturers like Shimano would do that!

Electric motorcycles are very appealing to me (far more than electric cars). The technical difference between e-bikes and e-motorbikes may be compliance but I am sure the practical difference is about silhouette and target clients.
Title: Re: Di2 Failure mode
Post by: mzjo on 16 May, 2018, 08:10:26 pm
I really don't miss the carbs on my first motorcycle. Fiddling about with the choke, then applying just the right amount of throttle, not too much, not too little. Especially not too much, flooding the engine and having to wait before trying again.

I still do this with my bikes and with my car. No problem when you have been brought up with it. Lots of problems if you are a young thing brought up on HDI turbo diesels. My daughter's boyfriend gives me the shivers every time he borrows the 205 (but then he has also pulled the handbrake out of the floor; mechanical systems are obviously beyond him. Not too happy with a turbo diesel Skoda in his hands either mind you).
The same problem probably exists with the modern generation using friction gear shifters (regardless of where they are mounted). Failure of the education system; no respect for the elders! :facepalm:

No problems?  Don't be silly.  My neighbours hate me after warming up a carbed bike outside the house at half seven every winter morning.  EFI is a definite improvement.

There you are, failure of the education system, no respect for their elders! Solution - change neighbours? Or am I lucky to have bikes that warm up quickly? Or are they all gassed by the smoke of the MZ? Bit off topic.
However having had two cars fail with electronic engine management problems I have a deep mistrust of mobile electronic systems, wouldn't want it on a bike!

You have zero information over whether my neighbours are older or younger than me ...


... however, I've concluded you must be about 19 because you're a massive snowflake:

Quote
I feel deeply insulted. My tandem frame was well over 50yrs old when I bought it and it still works, when I find a stoker. Most of my kit is well over 25 years old. The biggest replacement headache is probably rims. I have Mavic hubs that I love that must date from the late 70's that turn beautifully and that I would always use in preference to some more modern stuff. My choice! But no-one wants to supply people like me with kit I would want to buy. So what's the alternative - use the car (which is also 30yrs old aand nearly infinitely repairable)

You expect companies to keep on making retro parts for their 50 year old models, alongside whatever they're currently building, just so you can keep running your 50 year old bike and keep looking down on anything modern?  Yeah that's right, all companies should spend half their time building outdated parts, that's a good one.
I am flattered and yes I did buy the tandem frame 16 years before I was born! It doesn't run 50 year old components (although I would love the correct set of Resilions for it, I only have front ones that don't line up and fitting rim brakes is a headache). The problem is not asking manufacturers to keep manufacturing 50 or 80 year old designs (the tandem uses 100mm front hubs and 135mm back and conventional 68mm BSA thread bbs because I tried to future proof it a long time ago) but to keep somewhere in their design strategies a measure of forward and backward compatibility.
re motorbikes it is easier to get bits for some 50yr old bikes than some 20yr old cars; it's just the supply circuit that changes.
Title: Re: Di2 Failure mode
Post by: Kim on 16 May, 2018, 08:19:16 pm
My two cars weren't french but the french manufacturers have a very bad record in this respect since they tend to put everything including the door locks, electric windows and radio through the engine management processor (this at least is my information; it means you can't swap apparently identical motors between different models without dealing with all the electronic gubbins at the same time). They also tend to expect the customers to do the product testing. I don't suppose manufacturers like Shimano would do that!

My parents 'product tested' a shiny new Peugeot 306 in the 90s.  They replaced the ECU under warranty about 4 times.  Engine mismanagement, mostly, but also weird failure modes like accessories stopping working if you had the door open.  It also suffered from a bad case of heater matrix.   :hand:

The way I see it, cars should either be modern, Japanese and working, or old enough that they can be repaired indefinitely with little more than a socket set and some harsh language.  Similar attitude to bikes, tbh.  There's room for the high-end Kalkhoffs and the HPVelotechniks, as well as the 1990s mountain bikes and stripped-down fixies.  The real rubbish happens somewhere in the middle.
Title: Re: Di2 Failure mode
Post by: Karla on 16 May, 2018, 08:51:14 pm

You expect companies to keep on making retro parts for their 50 year old models, alongside whatever they're currently building, just so you can keep running your 50 year old bike and keep looking down on anything modern?  Yeah that's right, all companies should spend half their time building outdated parts, that's a good one.
I am flattered and yes I did buy the tandem frame 16 years before I was born! It doesn't run 50 year old components (although I would love the correct set of Resilions for it, I only have front ones that don't line up and fitting rim brakes is a headache). The problem is not asking manufacturers to keep manufacturing 50 or 80 year old designs (the tandem uses 100mm front hubs and 135mm back and conventional 68mm BSA thread bbs because I tried to future proof it a long time ago) but to keep somewhere in their design strategies a measure of forward and backward compatibility.

Yes, that's what I said.  Expecting manufacturers to keep making stuff that is compatible with antedeluvian designs is silly.

How many 50 year old tandems do you see on the road?  What proportion of tandems made in 1968 are still on the road in 2018? 

So, do you:

1) Expect manufacturers to limit their entire design process so everything is backwards to compatible with 1968 tandems - while the rest of the competition forge ahead with new and better designs, unfettered by backwards compatibility?

or

2) Expect manufacturers to keep on manufacturing parts for 1968 tandems

... just so the two 1968 tandems still on the road can be kept running?  Where' the economic sense in that?  Do you also want your computer to still run programs written for MS DOS?
Title: Re: Di2 Failure mode
Post by: Kim on 16 May, 2018, 09:09:45 pm
... just so the two 1968 tandems still on the road can be kept running?  Where' the economic sense in that?  Do you also want your computer to still run programs written for MS DOS?

Until recently, they could!  Their fanatical devotion to backwards compatibility explains a large chunk of what's been shit about Microsoft Windows over the years.  Anyone seen a B: drive recently?

Perhaps more sensibly, DOS lives on in some embedded applications (industrial control type stuff, usually) where a single-threaded application needs realtime control of the hardware and the operating system is just there to do boring low-level things like provide a filesystem.

I suppose that's like the difference between a threaded headset on a vintage tandem that's been lovingly maintained or restored by a careful enthusiast, and a threaded headset on a modern Brompton, because ...no, I'm still not sure why.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 11:07:16 am
There are still thousands of cheap bikes being manufactured right now with threaded headsets, cottered cranks and rod brakes in places like India, Cambodia or Africa. Most of them are designs inherited when the relevant colonial powers vacated the premises (the White Man's Burden, now borne by the Asian and African? :-\) but many are new designs using parts that have been in production since at least the 1970s like the Hero Hawk Nuage (https://herocycles.com/product/78/Hawk-Nuage-27T) I had in Bangalore (mine had North Road style bars, and I liked to pretend the last word of the name was French). You'll find these next to carbon fibre roadies with Di2 in Rapha shades in every Indian city, and I'd expect it's the same from Timbuktu to Timor. What you won't find there is genuinely old bikes; the 1950s or 30s style roadsters you see everywhere are usually no more than ten or at very most twenty years old, because they just don't last. They're all, in a sense, retro; but not deliberately so, just perpetuating old patterns because they're cheap.

Western markets are different. We don't have cheap bikes made today with 50-year old technology. They're either genuine antiques, not having had half a century of daily beast of burden use in tropical climates, or they're retro stylistas which turn out to be made with modern components. So where does that leave universal standards and intercompatibility now and where was it in 1950?

Pedal spindles, chain pitch and bottom bracket threads are the ones we've got now, that I can think of. Might be some more. And of course threaded headsets (I presume the thread is a standard pitch) – and threadless ones too; they are, after all, standard sizes. But however long or short the list is, the point is that it is subject to change. I'm not sure when the BSA bb threading was invented but I have a feeling it wasn't established as the standard till after WWII (according to Sheldon, Phil Wood makes Chater Lea standard bbs https://www.sheldonbrown.com/cribsheet-bottombrackets.html). In the late 1980s Shimano tried to introduce 10mm-pitch chain. They must have sold some, but I don't think I've ever seen a bike with 10mm-pitch chain, presumably they all got converted to half-inch after a while. I think the moral is that changing standards are frustrating but if you want to keep your 50 year old bike (or car or computer) running then at some point you're going to have to either get bespoke parts made or convert to more modern components.
Title: Re: Di2 Failure mode
Post by: Brucey on 17 May, 2018, 01:40:18 pm
worth mentioning that in a free market economy manufacturers are free to compete with one another on style, function, price etc and that is just the way it is.  The converse of this would be in centrally planned economies, in which there is basically no incentive for change. 

The latter tends to produce distinctly uninspired albeit functional fodder for the masses, 'tis true, whereas the best that the free market offers is likely to be very good.  However beneath these shining pinnacles of the free market lies oceans of what is best described  'complete dross' that lacks the redeeming virtue of even being functional for more than five minutes. Not sure if the average quality is wildly different tbh.... :o

Meantime in cycle sport there have to be rules and any organising body has to tread the fine line between fair competition, safety and stimulating 'progress' (whatever that is).  It is widely viewed that incentivising competitors to spend vast sums of money on 'marginal gains' is not good for competition and effectively excludes folk with deep pockets from even starting in a given sport.

So the UCI gets branded as 'luddites' whenever they approach a new development with anything approaching due caution.  Who are the main critics? Well, it isn't the riders themselves, it is the equipment manufacturers who wish to shift more product and it is the technology obsessed technofreak punters who will cheerfully spend a month's salary on something if they think it will make them go 0.001% faster.

 I personally don't agree with everything the UCI does equipment-wise but I don't think they are very far off the mark; basically you need to decide if cycle racing is a sport or a pi**ing match in technology (like F1 is).

Does new technology make cycle sport more interesting and exciting? Well up to a point yes, if you are interested in technology.  But having said that some forms of cycle racing have settled on 'a type' and are none the worse for it, I feel; I'm thinking of Keirin racing for example.  This makes for fair racing and makes the riders concentrate on the athletic and tactical elements of the sport, which is probably how it should be, if you want to find out who is 'best'. I think that no one would argue that the racing is any less exciting as a result of the equipment rules, indeed it would still be pretty exciting if they were on boneshakers or pennyfarthings, come to that.

I must have held similar views for a long time because I still recall feeling that Moser's hour records were tremendously devalued by the fact that he wasn't on a level playing field vs previous holders of the record.  Basically he went faster for less effort as a result of some rather fancy equipment, not as a result of being a better cyclist. Very clever I am sure, but not a true sporting contest any more.

For cycling as a sport to flourish, I think the rulemakers need to either make sure that any technology that is truly performance-altering is both safe an doesn't result in an entry barrier to the sport.  I think they have failed when folk are incentivised to spend a fortune on their bikes and there is any kind of perceived need for anyone else to do the same. 

Thus I am both philosophically and practically opposed to the introduction of certain technologies into cycle sport.

So, Di2 were truly performance altering then there would be a good argument for the UCI to ban it; as it is, what benefits it offers come with downsides that are mitigated for professional riders (eg by race support) but not for amateurs, where it (IMV) remains largely pointless and expensive with fewer pros than cons.

To those mitherers who moan about the terrible burden of maintaining their gear cables I would point out that

a) it ain't rocket science,
 and more importantly
b)if you can't do that, you won't be much good at maintaining basic safety equipment like brakes either.

On the latter point, the LBS sees plenty of bikes where the owner has failed to maintain the gears and that is the main reason why the bike is in the shop getting repaired. In the vast majority of such cases, the brakes are crap too.

cheers
Title: Re: Di2 Failure mode
Post by: mzjo on 17 May, 2018, 01:42:23 pm
re 10mm pitch Shimano: it was introduced in 1976. I can remember the picture in Cycling weekly with John Nicholson riding a 10mm equipped track bike (he was a Shimano pro but also adventurous; anyone else remember his first pro world championship, Leicester? with his shoes bolted to the pedals - that doesn't seem to have caught on either!) A bit more history here:
http://autobus.cyclingnews.com/tech.php?id=tech/2005/news/01-04

re tandems- I think most tandems by 1968 would have been aligned with solo standards, at least in the UK. My is much older! Incidentally the vintage tandem equipped with a Brampton headset does not have a threaded headset, even though the steerer is threaded. The top cup (race holder) is threadless and clamps the steerer (and also the stem). The nut preloads the bearings. It is in 11/8" on tandems. Who thought 11/8" Aheadset was a new idea? (Apparently it is possible to adapt a 11/8" headset to replace the bearings and lugraces of a Brampton set).
Title: Re: Di2 Failure mode
Post by: Brucey on 17 May, 2018, 02:00:24 pm
worth mentioning that in a free market economy manufacturers are free to compete with one another on style, function, price etc and that is just the way it is.  The converse of this would be in centrally planned economies, in which there is basically no incentive for change. 

The latter tends to produce distinctly uninspired albeit functional fodder for the masses, 'tis true, whereas the best that the free market offers is likely to be very good.  However beneath these shining pinnacles of the free market lies oceans of what is best described  'complete dross' that lacks the redeeming virtue of even being functional for more than five minutes. Not sure if the average quality is wildly different tbh.... :o

Meantime in cycle sport there have to be rules and any organising body has to tread the fine line between fair competition, safety and stimulating 'progress' (whatever that is).  It is widely viewed that incentivising competitors to spend vast sums of money on 'marginal gains' is not good for competition and effectively excludes folk without deep pockets from even starting in a given sport.

So the UCI gets branded as 'luddites' whenever they approach a new development with anything approaching due caution.  Who are the main critics? Well, it isn't the riders themselves, it is the equipment manufacturers who wish to shift more product and it is the technology obsessed technofreak punters who will cheerfully spend a month's salary on something if they think it will make them go 0.001% faster.

 I personally don't agree with everything the UCI does equipment-wise but I don't think they are very far off the mark; basically you need to decide if cycle racing is a sport or a pi**ing match in technology (like F1 is).

Does new technology make cycle sport more interesting and exciting? Well up to a point yes, if you are interested in technology.  But having said that some forms of cycle racing have settled on 'a type' and are none the worse for it, I feel; I'm thinking of Keirin racing for example.  This makes for fair racing and makes the riders concentrate on the athletic and tactical elements of the sport, which is probably how it should be, if you want to find out who is 'best'. I think that no one would argue that the racing is any less exciting as a result of the equipment rules, indeed it would still be pretty exciting if they were on boneshakers or pennyfarthings, come to that.

I must have held similar views for a long time because I still recall feeling that Moser's hour records were tremendously devalued by the fact that he wasn't on a level playing field vs previous holders of the record.  Basically he went faster for less effort as a result of some rather fancy equipment, not as a result of being a better cyclist. Very clever I am sure, but not a true sporting contest any more.

For cycling as a sport to flourish, I think the rulemakers need to either make sure that any technology that is truly performance-altering is both safe and doesn't result in an entry barrier to the sport, or to ban it.  I think they have failed when folk are incentivised to spend a fortune on their bikes and there is any kind of perceived need for anyone else to do the same. 

Thus I am both philosophically and practically opposed to the introduction of certain technologies into cycle sport.

So, Di2 were truly performance altering then there would be a good argument for the UCI to ban it; as it is, what benefits it offers come with downsides that are mitigated for professional riders (eg by race support) but not for amateurs, where it (IMV) remains largely pointless and expensive with fewer pros than cons.

To those mitherers who moan about the terrible burden of maintaining their gear cables I would point out that

a) it ain't rocket science,
 and more importantly
b)if you can't do that, you won't be much good at maintaining basic safety equipment like brakes either.

On the latter point, the LBS sees plenty of bikes where the owner has failed to maintain the gears and that is the main reason why the bike is in the shop getting repaired. In the vast majority of such cases, the brakes are crap too.

cheers
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 02:14:46 pm
Quote
In this case '10' doesn't signify ten gears, but 10mm - the pitch of the chain in this scaled-down design. Almost all bike chains are half-inch pitch, so the centres of the pins are half an inch, or 12.7mm, apart. Introduced in 1976, and discontinued some time in the 80s, Dura-Ace 10 used a smaller chain and therefore smaller chainrings and sprockets - the number of teeth was the same, but they were closer together. The big advantage was lower weight, and eventually, according to legend, the Japanese kierin federation banned the 10mm pitch equipment because it might give some riders an unfair advantage.
I wonder how many they actually sold in the at least four years of production?

Keirin is an oddity not just in cycling but all sport. AIUI, it was developed by the Japanese government as a vehicle for betting in the belief this would help revive the depressed economy in the aftermath of WWII. So in some ways its nearest relatives are not any other form of track racing but national lotteries.
Title: Re: Di2 Failure mode
Post by: citoyen on 17 May, 2018, 02:23:28 pm
Keirin is an oddity not just in cycling but all sport. AIUI, it was developed by the Japanese government as a vehicle for betting in the belief this would help revive the depressed economy in the aftermath of WWII. So in some ways its nearest relatives are not any other form of track racing but national lotteries.

Or greyhound racing, perhaps.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 02:37:49 pm
Keirin is an oddity not just in cycling but all sport. AIUI, it was developed by the Japanese government as a vehicle for betting in the belief this would help revive the depressed economy in the aftermath of WWII. So in some ways its nearest relatives are not any other form of track racing but national lotteries.

Or greyhound racing, perhaps.
In what way? Obviously both are a vehicle for betting but then so is horse racing. I'm not aware of any state involvement in greyhound racing.
Title: Re: Di2 Failure mode
Post by: DuncanM on 17 May, 2018, 02:58:12 pm
Professional cycling is run on an advertising model. Many teams rely on the bike manufacturers (and secondary suppliers) to supply cash and kit, and without this contribution would not be able to run as they do now. The quid pro quo of this is that the teams are beholden to the bike and equipment manufacturers. Winning delivers good outcomes for everyone concerned, and the teams provide a mobile test bed on which advances can be explored and advantages sought.
The UCI does put limits in place - as well as minimum weight there are a bunch of rules regarding time trial positions etc to ensure that the bikes remain looking like bikes.
I don't understand what you want the UCI to do - ban electronic gears, carbon frames, aero wheels? No manufacturer is going to sponsor a team with those restrictions, so team budgets would shrink and competitor governing bodies would spring up allowing them.

All the above is practical. I don't understand though - in what way do the current UCI rules limit participation in cycling? You don't need fancy kit to be competitive at a low level - at a pro level everyone has it... The only case where that's not true is where riders compete for their countries rather than trade teams...

FWIW, it's arguable that having blips that allow gearchanges from several positions on the bars enhance safety. What purpose does banning these things from pro-tour races achieve?
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 17 May, 2018, 03:10:43 pm

The bike is a simple machine thing has been bugging me.

Forged in a crucible at >1500°C. A specific mix of Iron, Carbon, Oxygen, Chrome, Manganese, Molybdenum, and silicon, heated to a molten pool before decanting into a mould. The cast ingot journeys on through yet more processes of heat and pressure. To extrude forth a hollow tube. But no uniform tube. Across it's whole length, the thickness at every point is carefully chosen to maximize strength, whilst minimizing weight. This tube joins with 7 others, each as exacting in it's specification as the rest.

This bundle of tubes is passed to a craftswoman, who over hours of paintstaking work, will take each tube, and carefully cut, debur, bend, and finish it before assembling it upon a jig with all the others. Here 11000°C sparks melt both the tube and a filler material, chosen for it's chemical properties when mixed with the elements of the tube. This stage can be what takes a bundle of tubes and makes a bike, or makes a pile of scrap. Too hot, too cold, too slow or too fast, and it's all waste. But get just the right goldilocks combination and you got you a weld. Repeat for every point where tube meets tube, drop out, or other metal work. Being careful to not heat things too fast or too slow so as to get the right formation of martensite crystal structures. Layed upon a calibrated table with gauges and fixings, the now assembled frame is trued up to correct any warping created as a cause of the heating.

Now we have a frame. Wheels crafted from electro smelted aluminium rims, laced together with steel spokes, each with a thickness that varies across it's length to maximize strength for a given weight. These spokes connect the rims to hubs lovingly machined from hunks of aluminium, manganese bronze bearing races pressed into the aluminium body, ready to except bearings so round that if the earth was shrunk to the size of a 1/4" ball bearing, it wouldn't be round enough. A free hub body combining machined ratchet races and hardened spring loaded pawls, designed to withstand 1000's of neutons of torque transmitted through them. A cassette of cogs, each more than just collection of teeth, but instead engineered shifting ramps, cut outs and pins help shift the chain from one to another under loads of hundreds of watts.

A chain, 112 links, each link made of 2 plates, a bushing and a pin, assembled with tolerances barely perceivable to the naked eye, lubricated with an liquid that's the product of thousands of hours of formulation, testing and refinement. This chain connects to the chain ring that like the cogs on the rear is a highly engineered ring of metal with ramps, pins, teeth, and cut outs, each specifically designed to make shifting from one to another flawless under load.

All these parts, and more go together, so 100kg of throbbing steak, and gammy nuggets of genetically programmed meat, connected together with over 100km of wiring loom, can hang off an armature of 306 bones. To propel both machine and animal, along a road at speeds unrivaled by the natural world.

But yeah, the bike's a simple machine.

J
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 17 May, 2018, 03:13:46 pm
I'm not sure why Brucey et al keep going on about professional cycling. It's about as relevant to 99.9% of cyclists as F1 is to driving your Dacia Sondero.

Are you going to tell me that driving a Porsche is pointless and has no tangible benefits, because the speed limit is 60mph and your Hyundai Jizz can manage that, and if the Porsche breaks it will cost so much more to repair than your Jizz?

As to cabling...replacing a full gear cable set every Spring  inner and outers (and therefore bar tape) is doable. I know how to do it. I can do it. But it costs £20-30 in parts and do you know what? I don't have to do it because I have DI2  :smug:
Title: Re: Di2 Failure mode
Post by: mattc on 17 May, 2018, 03:16:44 pm

The bike is a simple machine thing has been bugging me.

Forged in a crucible at >1500°C. A specific mix of Iron, Carbon, Oxygen, Chrome, Manganese, Molybdenum, and silicon, heated to a molten pool before decanting into a mould. The cast ingot journeys on through yet more processes of heat and pressure. To extrude forth a hollow tube. But no uniform tube. Across it's whole length, the thickness at every point is carefully chosen to maximize strength, whilst minimizing weight. This tube joins with 7 others, each as exacting in it's specification as the rest.

This bundle of tubes is passed to a craftswoman, who over hours of paintstaking work, will take each tube, and carefully cut, debur, bend, and finish it before assembling it upon a jig with all the others. Here 11000°C sparks melt both the tube and a filler material, chosen for it's chemical properties when mixed with the elements of the tube. This stage can be what takes a bundle of tubes and makes a bike, or makes a pile of scrap. Too hot, too cold, too slow or too fast, and it's all waste. But get just the right goldilocks combination and you got you a weld. Repeat for every point where tube meets tube, drop out, or other metal work. Being careful to not heat things too fast or too slow so as to get the right formation of martensite crystal structures. Layed upon a calibrated table with gauges and fixings, the now assembled frame is trued up to correct any warping created as a cause of the heating.

Now we have a frame. Wheels crafted from electro smelted aluminium rims, laced together with steel spokes, each with a thickness that varies across it's length to maximize strength for a given weight. These spokes connect the rims to hubs lovingly machined from hunks of aluminium, manganese bronze bearing races pressed into the aluminium body, ready to except bearings so round that if the earth was shrunk to the size of a 1/4" ball bearing, it wouldn't be round enough. A free hub body combining machined ratchet races and hardened spring loaded pawls, designed to withstand 1000's of neutons of torque transmitted through them. A cassette of cogs, each more than just collection of teeth, but instead engineered shifting ramps, cut outs and pins help shift the chain from one to another under loads of hundreds of watts.

A chain, 112 links, each link made of 2 plates, a bushing and a pin, assembled with tolerances barely perceivable to the naked eye, lubricated with an liquid that's the product of thousands of hours of formulation, testing and refinement. This chain connects to the chain ring that like the cogs on the rear is a highly engineered ring of metal with ramps, pins, teeth, and cut outs, each specifically designed to make shifting from one to another flawless under load.

All these parts, and more go together, so 100kg of throbbing steak, and gammy nuggets of genetically programmed meat, connected together with over 100km of wiring loom, can hang off an armature of 306 bones. To propel both machine and animal, along a road at speeds unrivaled by the natural world.

But yeah, the bike's a simple machine.

J
On a boring conference call, QG?
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 17 May, 2018, 03:30:14 pm
Quote
But yeah, the bike's a simple machine.

On a boring conference call, QG?

Alas not. Watching the Giro with Dutch Commentry... Tho most of that I wrote in my head whilst laying in bed cursing insomnia...

J
Title: Re: Di2 Failure mode
Post by: Kim on 17 May, 2018, 03:33:45 pm
As to cabling...replacing a full gear cable set every Spring  inner and outers (and therefore bar tape) is doable. I know how to do it. I can do it. But it costs £20-30 in parts and do you know what? I don't have to do it because I have DI2  :smug:

That's more or less what I do with the Streetmachine, because of the afore-mentioned drip-loop problem.

It doesn't cost that much, because I bought massive workshop rolls of cable outer a few years back and the foam handlebar grip costs about a fiver for three changes worth.  If the existing rear cable inner is undamaged I'll cut it down, clean it up and reuse it on the shorter run at the front, so I'm usually just replacing two of them.

It's a boring tedious job.  But servicing the suspension fork and stripping the BB7 calipers are worse, and can't be put off.  Electronics and hydraulics would avoid all this, but ultimately it's a touring bike and I value the bodgability of cables for that particular application.  I'm quite happy to use hydraulics on other bikes (no electronic shifting as yet, but if someone gave me free money I'd be more than happy with a Di2 Alfine 11 on my general-purpose upwrong).
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 04:14:05 pm
I'm not sure why Brucey et al keep going on about professional cycling. It's about as relevant to 99.9% of cyclists as F1 is to driving your Dacia Sondero.
I guess Brucey feels the 99.9% are being conned by marketing to use what the professionals use. Which doesn't say much, I suppose, for his view of people in general. Apparently Chris Juden the former CTC tech guy has an almost opposite view; that electronic shifting is fine for tourists and utility riders but should not be allowed in racing, on purist "human muscular effort" grounds.
Title: Re: Di2 Failure mode
Post by: Si S on 17 May, 2018, 04:25:46 pm
I'm not sure why Brucey et al keep going on about professional cycling. It's about as relevant to 99.9% of cyclists as F1 is to driving your Dacia Sondero.
I guess Brucey feels the 99.9% are being conned by marketing to use what the professionals use. Which doesn't say much, I suppose, for his view of people in general. Apparently Chris Juden the former CTC tech guy has an almost opposite view; that electronic shifting is fine for tourists and utility riders but should not be allowed in racing, on purist "human muscular effort" grounds.

I think that particular pendulum is beginning to swing, disc brakes being the obvious example of the pro's being forced down a route because that's what the market wants. It'll be interesting over the next few years to see if the industry cottons on to the fact it's more profitable to supply what your customers want not what your advertising platform wants, and what effects that has on pro-cycling.
Title: Re: Di2 Failure mode
Post by: citoyen on 17 May, 2018, 06:20:33 pm
Keirin is an oddity not just in cycling but all sport. AIUI, it was developed by the Japanese government as a vehicle for betting in the belief this would help revive the depressed economy in the aftermath of WWII. So in some ways its nearest relatives are not any other form of track racing but national lotteries.

Or greyhound racing, perhaps.
In what way? Obviously both are a vehicle for betting but then so is horse racing. I'm not aware of any state involvement in greyhound racing.

I'm looking at it a slightly different way. I was thinking more of the form of the sport rather than its purpose - watching Japanese Keirin races reminds me of greyhound races. Compact circular tracks, short races, competitors wearing colour-coded uniforms...

As for state involvement in gambling in the UK, there used to be the Tote - a Winston Churchill creation - but that was more about giving punters safe betting away from dodgy backstreet bookies, I think.
Title: Re: Di2 Failure mode
Post by: Brucey on 17 May, 2018, 06:24:01 pm
Quote
...I think that particular pendulum is beginning to swing, disc brakes being the obvious example of the pro's being forced down a route because that's what the market wants....

is it? Outside of MTBing  I'd say it is at least as much industry push as market pull.  For years now you have not been able to open a cycle magazine without reading reams of bleating about how disc brakes are sooo much better than rim brakes when in reality it is not as simple as that by a long way. Most of the road-going bikes I have ridden with disc brakes fitted I would describe as 'rather horrid'. 

However a good amount of the (profitable part of the) market for bikes is in ones that are 'just like the pros ride'.  Deluding everyone into wanting anything new and different (disc brakes being just one thing already) is just another way of shortening the product life cycle and therefore increasing sales and thus profits. I don't think what the average Joe has on his bike is of the slightest interest to professional cyclists; it never has been before; it is the manufacturers that are pushing this, no-one else.

If disc brakes and Di2 were so brilliant all the pros would use them without exception, and they don't, because they aren't.   As I mentioned previously the Campag website is structured so that your first decision is whether you want electronic or mechanical shifting, disc brakes or rim brakes, before you decide anything else like how may gears you want or how much you want to spend. To my mind this is putting the cart before the horse somewhat, and is reflective of a potential customer who has most likely made their mind up about that for all kinds of daft reasons without really considering the alternatives (in both directions).

As I said above I don't think the UCI  has been unreasonable in their approach. Others have disagreed, spouting that 'everyone will use disc brakes as soon as those luddites at the UCI will allow it' and so forth, which has, of course, turned out to be utter nonsense.  I agree with CJ about the human power aspect BTW but to bolt that stable door now would be too late. I will clarify that if Di2 did offer a really significant competitive advantage then I would favour the UCI banning it. Not just for the reasons CJ gives but simply because it would make the entry cost into the sport much higher than it was previously or indeed should be.

BTW the idea that hydraulic brakes (or indeed many other systems) require 'less maintenance' is not quite true in most cases. What happens with a lot of these systems is that routine maintenance is not possible/realistic  (for example you would need to strip a hydraulic system and start to look for microscopic nicks in the seal edges etc) and the net result is that the system will fail without warning at some time in the future, possibly/probably catastrophically. At which time the usual 'repair procedure' is to chuck the lot in the bin and start again.  Say what you like about Bowden cables but their failings are (or should be) gradual  and obvious for the most part. 

FWIW I don't know what folk consider to be an acceptable failure rate; it varies with the product, so if one in a million cuddly toys poke a child's eyes out then it is probably not tolerated but failure rates vastly in excess of this are seemingly  tolerated in bicycle parts.  Even if the failure rate were one percent (which is well into car recall territory), you could still have 99 chaps saying 'this is wonderful' for every one that says ' that has not been my experience'.

cheers
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 17 May, 2018, 06:24:33 pm
There are only four activities in Japan that punters can legally place bets on; keirin is one.
Title: Re: Di2 Failure mode
Post by: Kim on 17 May, 2018, 06:32:18 pm
If disc brakes and Di2 were so brilliant all the pros would use them without exception, and they don't, because they aren't

They can be brilliant for things that don't matter in professional racing, like ease of adjustment and avoiding rim wear. 

Racks and panniers are brilliant, and you don't see many of those in professional racing, either.


Quote
BTW the idea that hydraulic brakes (or indeed many other systems) require 'less maintenance' is not quite true in most cases. What happens with a lot of these systems is that routine maintenance is not possible/realistic  (for example you would need to strip a hydraulic system and start to look for microscopic nicks in the seal edges etc) and the net result is that the system will fail without warning at some time in the future, possibly/probably catastrophically. At which time the usual 'repair procedure' is to chuck the lot in the bin and start again.  Say what you like about Bowden cables but their failings are (or should be) gradual  and obvious for the most part.

If they're unable or unwilling to do their own maintenance, a lower mean-time-between-trips-to-the-bike-shop is a perfectly reasonable thing for someone to want.  If you're taking that approach, you're probably not that bothered whether the bike shop charges you $bloodyhellhowmuch for n hours of careful labour or for the cost of a shiny new whatever system.
Title: Re: Di2 Failure mode
Post by: mzjo on 17 May, 2018, 06:39:33 pm
I'm not sure why Brucey et al keep going on about professional cycling. It's about as relevant to 99.9% of cyclists as F1 is to driving your Dacia Sondero.
I guess Brucey feels the 99.9% are being conned by marketing to use what the professionals use. Which doesn't say much, I suppose, for his view of people in general. Apparently Chris Juden the former CTC tech guy has an almost opposite view; that electronic shifting is fine for tourists and utility riders but should not be allowed in racing, on purist "human muscular effort" grounds.

I think that particular pendulum is beginning to swing, disc brakes being the obvious example of the pro's being forced down a route because that's what the market wants. It'll be interesting over the next few years to see if the industry cottons on to the fact it's more profitable to supply what your customers want not what your advertising platform wants, and what effects that has on pro-cycling.

There was a time in the early 20th century when it was the tourists who led the dance and the pros who eventually followed the trend. There was a story of when the TdF went over the Galibier for the first time a d the sporting journalists were gushing out platitudes over the incredible achievement. Vélocio apparently remarked that one of his friends, a tourist, did the climb regularly as fast and was only 10 minutes slower than the leaders on the day due to his multiple geared, mudguard equipped bike.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 17 May, 2018, 06:40:02 pm
Brucey, there you go again talking about professional riders, as if it is relevant to real world cycling.

Can you give me an example of when in a pro race, cyclists have to swerve around urban traffic, where strong, instant and predictable braking is paramount? No? Thought not.

In the races that showcase new gear the traffic is all going in the same direction. There are no pedestrians and parked cars.  No traffic lights. No junctions.  Equally, the roads will have been swept and potholes filled. All of these factors become even more critical for the real world rider when it rains, when discs outperform rim brakes.

Do pros need to buy their own carbon rims when they wear them out through braking? No. So that is just another of the advantages of disc brakes that don't affect pro riders.

Do pros have to change their own outer and inner cables after a skoggy spring classic? Why no. So why would they appreciate the absence of that task if equipped with Di2.

Your problem is that you are speaking from a purely hypothetical standpoint, and a mistaken one at that.

There are those of us here who have years of actual experience of the systems upon which you opine, and we know what the tangible benefits are, just as we know the downsides.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 08:08:03 pm
Keirin is an oddity not just in cycling but all sport. AIUI, it was developed by the Japanese government as a vehicle for betting in the belief this would help revive the depressed economy in the aftermath of WWII. So in some ways its nearest relatives are not any other form of track racing but national lotteries.

Or greyhound racing, perhaps.
In what way? Obviously both are a vehicle for betting but then so is horse racing. I'm not aware of any state involvement in greyhound racing.

I'm looking at it a slightly different way. I was thinking more of the form of the sport rather than its purpose - watching Japanese Keirin races reminds me of greyhound races. Compact circular tracks, short races, competitors wearing colour-coded uniforms...

As for state involvement in gambling in the UK, there used to be the Tote - a Winston Churchill creation - but that was more about giving punters safe betting away from dodgy backstreet bookies, I think.
The more I learn about Churchill, the more surprising he seems. And it's well know he was an early campaigner for multiple gears.
(click to show/hide)
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 17 May, 2018, 08:12:53 pm
...
As I said above I don't think the UCI  has been unreasonable in their approach. Others have disagreed, spouting that 'everyone will use disc brakes as soon as those luddites at the UCI will allow it' and so forth, which has, of course, turned out to be utter nonsense. 
Apart from competitive cyclocross riders, everyone who uses disc brakes doesn't care what the UCI says. I expect the same is largely true of electronic shifting (and entirely true of pannier racks and mudguards). Or do you think bikes like the Surly Disc Trucker are influenced by UCI rules?
Title: Re: Di2 Failure mode
Post by: mattc on 17 May, 2018, 08:24:14 pm
There are only four activities in Japan that punters can legally place bets on; keirin is one.
Ah! That explains a lot  :thumbsup:
Title: Re: Di2 Failure mode
Post by: Brucey on 17 May, 2018, 09:26:50 pm

....I think that particular pendulum is beginning to swing, disc brakes being the obvious example of the pro's being forced down a route because that's what the market wants. ...

well IMHO it is, like many things, industry push for the most part...

cheers
Title: Re: Di2 Failure mode
Post by: zigzag on 17 May, 2018, 09:46:07 pm
all worthwhile innovations have their place and it's good to be able to choose. some people want "latest and greatest", some are conent with whatever they ride - all good. cycling tech is fairly cheap, you can have a race winning bike for not much more than a grand (try that in any motorsport!..). on the other hand riding superbikes is a lot of fun and i "stole" a kom by 1s on one today, wouldn't have done it on a vintage clunker. is that important? not really, just a bit of fun sometimes :). one thing for sure is that progress is inevitable, and as much as i hate throw-away society of today, there is a lot of choice in the market for everyone and no real reason to grumble.
Title: Re: Di2 Failure mode
Post by: Brucey on 17 May, 2018, 11:41:50 pm
Brucey, there you go again talking about professional riders, as if it is relevant to real world cycling....

 like it or not, it is, because folk like to buy what the pros ride. The manufacturers know this which is why they sponsor the sport. Were it not so they would be wasting their money, obviously....

Quote
Can you give me an example of when in a pro race, cyclists have to swerve around urban traffic, where strong, instant and predictable braking is paramount?


pros need to swerve around roadside furniture, mad pedestrians, dogs, horses, motorcyclists, team cars, other cyclists, other cyclists having accidents, you name it.  Whether having more powerful brakes is good or not in these situations is moot.

One thing I do know is that if you always want to stop quickly in the wet whilst commuting, you should buy drum brakes, not discs. These consistently allow you stop more quickly that discs for the simple reason that the brake is there right away, whereas with discs it takes one full turn of the wheel (at least) to get rid of the water on the disc and then the brake comes on with an unpredictable amount of force.  On a bike with half-decent drum brakes you can stop dead from about 20mph in a little over two full turns of the wheels (wet or dry). I have tried and failed to do likewise on disc brakes.

BTW I speak as one who has used various disc brakes on bicycles for about twenty years.... ::-) . Probably it is best if you don't second guess the level of experience of others.

cheers
Title: Re: Di2 Failure mode
Post by: Andrew Br on 18 May, 2018, 01:41:41 am
Brucey, there you go again talking about professional riders, as if it is relevant to real world cycling.

Can you give me an example of when in a pro race, cyclists have to swerve around urban traffic, where strong, instant and predictable braking is paramount? No? Thought not.

In the races that showcase new gear the traffic is all going in the same direction. There are no pedestrians and parked cars.  No traffic lights. No junctions.  Equally, the roads will have been swept and potholes filled. All of these factors become even more critical for the real world rider when it rains, when discs outperform rim brakes.

Do pros need to buy their own carbon rims when they wear them out through braking? No. So that is just another of the advantages of disc brakes that don't affect pro riders.

Do pros have to change their own outer and inner cables after a skoggy spring classic? Why no. So why would they appreciate the absence of that task if equipped with Di2.

Your problem is that you are speaking from a purely hypothetical standpoint, and a mistaken one at that.

There are those of us here who have years of actual experience of the systems upon which you opine, and we know what the tangible benefits are, just as we know the downsides.

This.

Title: Re: Di2 Failure mode
Post by: Andrew Br on 18 May, 2018, 01:44:24 am
One thing I do know is that if you always want to stop quickly in the wet whilst commuting, you should buy drum brakes, not discs. These consistently allow you stop more quickly that discs for the simple reason that the brake is there right away, whereas with discs it takes one full turn of the wheel (at least) to get rid of the water on the disc and then the brake comes on with an unpredictable amount of force.

Not my experience at all but I've only had 10 years riding with discs.

Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 05:51:26 am
Brucey, there you go again talking about professional riders, as if it is relevant to real world cycling....

 like it or not, it is, because folk like to buy what the pros ride. The manufacturers know this which is why they sponsor the sport. Were it not so they would be wasting their money, obviously....

Quote
Can you give me an example of when in a pro race, cyclists have to swerve around urban traffic, where strong, instant and predictable braking is paramount?


pros need to swerve around roadside furniture, mad pedestrians, dogs, horses, motorcyclists, team cars, other cyclists, other cyclists having accidents, you name it.  Whether having more powerful brakes is good or not in these situations is moot.

One thing I do know is that if you always want to stop quickly in the wet whilst commuting, you should buy drum brakes, not discs. These consistently allow you stop more quickly that discs for the simple reason that the brake is there right away, whereas with discs it takes one full turn of the wheel (at least) to get rid of the water on the disc and then the brake comes on with an unpredictable amount of force.  On a bike with half-decent drum brakes you can stop dead from about 20mph in a little over two full turns of the wheels (wet or dry). I have tried and failed to do likewise on disc brakes.

BTW I speak as one who has used various disc brakes on bicycles for about twenty years.... ::-) . Probably it is best if you don't second guess the level of experience of others.

cheers

Drum brakes. On a racing bike.

Riiiiight.  :thumbsup:



Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 18 May, 2018, 06:01:59 am
pros need to swerve around roadside furniture, mad pedestrians, dogs, horses, motorcyclists, team cars, other cyclists, other cyclists having accidents, you name it.  Whether having more powerful brakes is good or not in these situations is moot.

One thing I do know is that if you always want to stop quickly in the wet whilst commuting, you should buy drum brakes, not discs.

So Flatus, are people buying bikes with disc brakes over rim brakes because of better braking, particularly in the wet, despite a weight penalty?
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 06:09:42 am
I did, and I doubt I'm alone.

I also bought one because it offers the chance to have really nice wheels that won't wear out.

Weight penalty is largely irrelevant to me.
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 18 May, 2018, 06:22:27 am
So if drum brakes out-performed disc brakes, you'd use them, even on a racing bike?
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 06:27:58 am
Yes, if the weight penalty remained insignificant to me, I see no reason not to.

I've never used them, however, so I'm speaking from a hypothetical standpoint. As far as I'm aware they are are largely only available for tandems.

Dura-ace caliper are about 130g. Light weight front hub less than 100g.

Sturmey Archer X-FD hub 730g.

Some way to go on the drum brake tech.
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 18 May, 2018, 06:42:37 am
So a weight penalty does matter to you, even with better braking?
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 06:51:25 am
So a weight penalty does matter to you, even with better braking?

The weight penalty between rim brake set up and modern disc brake set up.. yes.

(obviously there are a few other weight factors in disc systems such as more or stronger spokes, and built up forks)

Why do you think drum systems are almost unheard of in cycling (beyond tandems) and have largely disappeared from cars?
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 18 May, 2018, 07:15:29 am
Drum brakes and suchlike are quite common on European commuting and children's bicycles but they tend to fly under the radar of cycle enthusiasts. I don't know of many citybike schemes using rim or disc brakes.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 07:18:54 am
By the way, the weight penalty of equivalent disc vs non-bikes is about 200g per bike.

Of course, if somebody developed drum brake tech to outperform discs, I'd use it.

I am not a Luddite.
Title: Re: Di2 Failure mode
Post by: zigzag on 18 May, 2018, 09:30:26 am


By the way, the weight penalty of equivalent disc vs non-bikes is about 200g per bike.

the actual difference is ~600g, which is still small enough for most folk not to pay attention to. drum brakes would be double that, plus they (the current outdated ones) don't work, ime. if there was a lightweight and efficient drum brake system available it would be high on my priority list!
Title: Re: Di2 Failure mode
Post by: Kim on 18 May, 2018, 09:52:33 am
I've never ridden a cycle with really responsive drum brakes - certainly nowhere near the performance of Vs or discs.  I accept that's likely to be because they mostly get fitted because of the low maintenance requirement, and then get low levels of maintenance.

But they work, they stop the bike perfectly adequately from modest speeds, and they're likely to keep working until the cable goes wrong or somebody drives a tractor into them.
Title: Re: Di2 Failure mode
Post by: Brucey on 18 May, 2018, 10:05:38 am
.....Drum brakes. On a racing bike.

Riiiiight.
if you bother reading what I wrote you will see that I prefaced my comment about drum brakes with a caveat.


Not my experience at all but I've only had 10 years riding with discs.

maybe this is for another thread but in fairness if you ride a good disc system you don't notice the lag until you have something to compare it with.  Some disc pads lag slightly in the dry, which you will feel as the brake 'coming on' by itself as the pad faces heat up. Others (most of them to some extent) don't bite properly through the water that sits on the disc when it rains.

Being able to pull up sharpish is pretty important when mixing it in traffic or when there are likely to be pedestrians staggering across the road or whatever. 

In extremis (when it is very wet) some disc brakes which work brilliantly in the dry do nothing at all when first applied in the wet. (NB car disc brakes do this when they get properly wet; they are spared this in normal use because of the way the brakes are protected from road spray). The same brakes might be fine when applied a second time but that is of absolutely  no value under emergency conditions.  I gave up commuting on one bike because the disc brakes were so poor under these conditions, figuring that it was only a matter of time before I ran into someone. Even good disc brakes take a fraction of a second to clear the water off the discs when first applied.  The difference in stopping distance is significant; one extra turn of the wheel adds about half again to the stopping distance from 15-20mph.

There is a second effect which is related to the peak power of the brake and the way it modulates. If you have enough power to do a stoppie, but it isn't perfectly consistent, you won't be so tempted to grab a big handful of brake, even in an emergency.  Using 70mm hub brakes there usually isn't quite enough power to do a stoppie and the result is that you can grab a big handful of brake  without fear of an upset. The net result of this is that (rain or dry) the brake can be 'full on' in the first turn of the wheel, which is not always the case with a disc brake.

SA hub brakes are designed to last for many years with minimal maintenance. They need to be set up with high MA levers, good cables and they may take a while to bed in. Once bedded in they provide exceptionally consistent stopping power. Most folk who have even tried drum brakes have not experienced them when these conditions are met, and they are usually nailed into a bike that is otherwise, erm, underwhelming.

I recently compared the weight of two setups, with a view to a commuting/touring build.

Option 1 was a modern steel frame with 1-1/8" headset and mechanical disc brakes.
Option 2 was to take an extant frame with a 1" threaded steerer and to kit out that frame with 70mm drum brakes.

To my surprise the drum brake setup was slightly lighter overall, in good part because the frame and fork (the fork especially) would turn out a fair bit heavier in the modern frame.   [BTW there is a weight penalty vs rim brakes; the 1" steerer frame with rim brakes would have been 1-2lbs lighter.]

So, for commuting, there is a drum brake that is a better brake. 

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 10:30:26 am


By the way, the weight penalty of equivalent disc vs non-bikes is about 200g per bike.

the actual difference is ~600g, which is still small enough for most folk not to pay attention to. drum brakes would be double that, plus they (the current outdated ones) don't work, ime. if there was a lightweight and efficient drum brake system available it would be high on my priority list!

I believe the Cannondale Supersix Hi-mod has a 200g difference between disc and non-disc.
Title: Re: Di2 Failure mode
Post by: tom_e on 18 May, 2018, 10:35:43 am
Sorry, I know you're normally a very knowledgeable fellow Brucey; but I've used discs, and I've used rim brakes.  During rain, there is a lag to clear the water on rim brakes.  There is not one on the discs.  The wheel diameter being approximately the same, you'd expect to feel the same delay if the effect occurred on both.

And the modulation of disc brakes is normally equal or better than rims.  If your brakes are unpredictable, then try and fix that for sure.  But these powerful yet unpredictable brakes you are alluding to have not been my experience.  If you gave me the choice between a powerful yet unpredictable disc, and a smooth but slightly underpowered rim brake, then sure I would choose the latter.  But that is not the world I live in.

I'm guessing you've had a bad experience on some problematic disc brakes at some point.  I'm sure your observations of that system at the time were correct.  But right now you're just not making any sense to people with experience of current disc brakes.  You're writing as facts things which are simply not correct. 

Your rants about consumerism and daft copying of pro-riders are ones I have considerable sympathy with in general and would normally support.  But in this instance I think you're allowing your irritation with these subjects (or your past experience of problematic products) to cloud your reasoning.
Title: Re: Di2 Failure mode
Post by: Brucey on 18 May, 2018, 11:15:25 am
Sorry, I know you're normally a very knowledgeable fellow Brucey; but I've used discs, and I've used rim brakes.  During rain, there is a lag to clear the water on rim brakes.  There is not one on the discs.  The wheel diameter being approximately the same, you'd expect to feel the same delay if the effect occurred on both.

And the modulation of disc brakes is normally equal or better than rims.  If your brakes are unpredictable, then try and fix that for sure.  But these powerful yet unpredictable brakes you are alluding to have not been my experience.  If you gave me the choice between a powerful yet unpredictable disc, and a smooth but slightly underpowered rim brake, then sure I would choose the latter.  But that is not the world I live in....


er, I was talking about DRUM BRAKES.....

cheers


Title: Re: Di2 Failure mode
Post by: Jakob W on 18 May, 2018, 11:40:03 am
(Obligatory bugbear of mine: the Luddites weren't anti-technology per se; they just didn't approve of the way the technology was being used to enrich factory owners at the expense of their working conditions.)

Pace quixoticgeek's poetic essay, the bicycle is still a simple machine; one could lend complexity and enchantment to pretty much any mass-manufactured article by considering its production in that kind of detail.* Perhaps it would be better to say that it is a comprehensible machine - everything is out there on display, and its workings are easy to grasp - pull this lever, this cable moves, pulling this bit, etc. (which isn't to say that this means getting it to work is easy, as anyone who has cursed a flying pingfuckit knows!) I think for a lot of people, this quality - and the self-reliance it enables - is a large part of the bicycle's appeal, and so anything that starts to chip away at that quality, by black-boxing systems and opting for proprietary widgets, is something to be questioned if not resisted. The environmental/ecological dimension is also important to a lot of people, and again, the move towards equipment that will quickly become obsolete and can't be made to work with non-compatible kit is a genuine downside; whether the benefits are worth it will depend on the kind of cycling you do.


*There is a long tradition of this kind of thing, not least the well-known 1958 essay 'I, pencil' (though that was also trying to make a libertarian point about the 'invisible hand').
Title: Re: Di2 Failure mode
Post by: Samuel D on 18 May, 2018, 11:48:11 am
I believe the Cannondale Supersix Hi-mod has a 200g difference between disc and non-disc.

So?

Recently a pro-team bicycle sponsor said the weight penalty of disc brakes was about 800 g (I forget where I read that and can’t immediately find it). Zinn puts it at 2 lb (900 g). (http://www.velonews.com/2018/03/bikes-and-tech/technical-faq/technical-faq-converting-campy-rims-vs-discs_461264)

They can be brilliant for things that don't matter in professional racing, like ease of adjustment and avoiding rim wear.

Substituting disc wear for rim wear is no great improvement unless your rims are unreasonably expensive, which is unfortunately the typical case today. A good rim costs about £20. Paying more than that is largely hype-suck and vanity. That compares favourably with the cost of discs before you consider that rims last longer.

Currently disc brakes are thought to be necessary because of carbon-fibre rims, which are needed to run wide tyres without undue aerodynamic and weight penalties; those fat tyres are in turn needed to provide tolerable ride quality with stiff forks, which are required for disc brakes to function in the first place. In this way the whole merry-go-round relies on circular reasoning. But the bicycle-industrial complex laps it up because wholesale replacement of the bicycle is necessary to access each of these notional improvements.

•••

Cycling is in a strange place. There is a consumer eagerness to believe manufacturers’ claims that I have not seen elsewhere. People have convinced themselves that aero wheels take minutes off their TT and Wahoo’s aero GPS unit saves 12 seconds. Never mind that until last year the fastest Paris–Roubaix was that of 1964 (average speed 45.129 km/h) on a steel bicycle with 36-spoke box-section rims and the combined speed gains from all the ‘game-changing’ tech since then should allow our bicycles to time travel.

The cycling press is almost without exception bought, scientifically illiterate, and dull-witted. It rarely asks the right questions and when it does it doesn’t provide straight answers. The bullshit in a typical bicycle or component review is just stunning but only one in ten readers even bats an eyelid. Here we vividly see Mumford’s destruction of any sound basis for discrimination. (https://yacf.co.uk/forum/index.php?topic=107971.msg2286710#msg2286710)

And the acquisitive message of the sycophantic press is not balanced by alternative thought leadership. The optimism of the 1970s cycling boom has given way to cynicism, extreme corporate greed, and bicycles as mere disposable playthings. When you combine these things with the social change that has normalised the pursuit and flaunting of wealth (see every celebrity’s social media feed), the result is thoroughly depressing.

Why have we wrecked something as essentially simple and elegant as the road bicycle? This is a crime that would baffle intelligent alien cultures. You know something’s gone terribly wrong when Frank Berto, perhaps the ultimate technophile, writes this: “Today’s road bikes, especially the carbon-fibre models, are ugly, expensive, harsh-riding, and fragile.”

Of course anyone who turns down the Kool-Aid is a spoilsport.
Title: Re: Di2 Failure mode
Post by: Si S on 18 May, 2018, 12:00:25 pm
That compares favourably with the cost of discs before you consider that rims last longer.

Not in my experience. YMMV

Edit: And swapping a disc is hardly in the same fettling league as a rim transplant
Title: Re: Di2 Failure mode
Post by: Phil W on 18 May, 2018, 12:12:27 pm
That compares favourably with the cost of discs before you consider that rims last longer.

On my mtn bike, which is now 14 years old.  I am on the original discs and original rims as neither has worn out or is getting close to worn out.   Not only that but they continue to run true after all these years.  My rim braked bikes I consider the rims as consumables needing replacing roughly every 2 years.  That involves a wheel build, unless I want to pay someone else to do that.  Having used disc brakes for 16 years now, I think they are great. I much prefer them over rim brakes.
Title: Re: Di2 Failure mode
Post by: De Sisti on 18 May, 2018, 12:17:51 pm
I consider (the prospect of) replacing rims on my bikes (every few years) worthwhile and
cheaper than getting rid of my three rim brake bikes for disc brake counterparts.
Title: Re: Di2 Failure mode
Post by: simonp on 18 May, 2018, 12:28:56 pm
I consider (the prospect of) replacing rims on my bikes (every few years) worthwhile and
cheaper than getting rid of my three rim brake bikes for disc brake counterparts.

This is the problem with bad design decisions. You continue to pay for them for years.
Title: Re: Di2 Failure mode
Post by: De Sisti on 18 May, 2018, 12:33:39 pm
I consider (the prospect of) replacing rims on my bikes (every few years) worthwhile and
cheaper than getting rid of my three rim brake bikes for disc brake counterparts.

This is the problem with bad design decisions. You continue to pay for them for years.
I've not had to do it very often.
Title: Re: Di2 Failure mode
Post by: tom_e on 18 May, 2018, 12:58:54 pm
Sorry, I know you're normally a very knowledgeable fellow Brucey; but I've used discs, and I've used rim brakes.  During rain, there is a lag to clear the water on rim brakes.  There is not one on the discs.  The wheel diameter being approximately the same, you'd expect to feel the same delay if the effect occurred on both.

And the modulation of disc brakes is normally equal or better than rims.  If your brakes are unpredictable, then try and fix that for sure.  But these powerful yet unpredictable brakes you are alluding to have not been my experience.  If you gave me the choice between a powerful yet unpredictable disc, and a smooth but slightly underpowered rim brake, then sure I would choose the latter.  But that is not the world I live in....


er, I was talking about DRUM BRAKES.....

cheers

ERM.  Erm... :

maybe this is for another thread but in fairness if you ride a good disc system you don't notice the lag until you have something to compare it with.  Some disc pads lag slightly in the dry, which you will feel as the brake 'coming on' by itself as the pad faces heat up. Others (most of them to some extent) don't bite properly through the water that sits on the disc when it rains.

In extremis (when it is very wet) some disc brakes which work brilliantly in the dry do nothing at all when first applied in the wet. (NB car disc brakes do this when they get properly wet; they are spared this in normal use because of the way the brakes are protected from road spray). The same brakes might be fine when applied a second time but that is of absolutely  no value under emergency conditions.  I gave up commuting on one bike because the disc brakes were so poor under these conditions, figuring that it was only a matter of time before I ran into someone. Even good disc brakes take a fraction of a second to clear the water off the discs when first applied.  The difference in stopping distance is significant; one extra turn of the wheel adds about half again to the stopping distance from 15-20mph.
Title: Re: Di2 Failure mode
Post by: DuncanM on 18 May, 2018, 01:26:13 pm
Cycling is in a strange place. There is a consumer eagerness to believe manufacturers’ claims that I have not seen elsewhere. People have convinced themselves that aero wheels take minutes off their TT and Wahoo’s aero GPS unit saves 12 seconds. Never mind that until last year the fastest Paris–Roubaix was that of 1964 (average speed 45.129 km/h) on a steel bicycle with 36-spoke box-section rims and the combined speed gains from all the ‘game-changing’ tech since then should allow our bicycles to time travel.

<snip>

Of course anyone who turns down the Kool-Aid is a spoilsport.

Without wishing to be a spoilsport, you can measure drag. As systems and devices get more sophisticated, you can do it to an impressive degree of accuracy. The majority of us don't have the time to spend on the cheap methods, or the cash to stump up for hours in a wind tunnel (or on a velodrome), but it you have either of those things and the inclination, you can do it, refine your position using the feedback, and see the results.

FWIW, Paris Roubaix has changed departure town, route, cobbled sectors and various other things since 1964. And 7 of the fastest 10 races are in the last 10 years. :)
Title: Re: Di2 Failure mode
Post by: Karla on 18 May, 2018, 01:38:19 pm
I consider (the prospect of) replacing rims on my bikes (every few years) worthwhile and
cheaper than getting rid of my three rim brake bikes for disc brake counterparts.

This is the problem with bad design decisions. You continue to pay for them for years.

Head over to Yet Another Camera Forum and see Canon vs Nikon passim.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 18 May, 2018, 01:43:34 pm
How on earth is Paris-Roubaix relevant to most people's use of disc brakes, drum brakes or Di2?
Title: Re: Di2 Failure mode
Post by: Little Jim on 18 May, 2018, 02:46:39 pm
How on earth is Paris-Roubaix relevant to most people's use of disc brakes, drum brakes or Di2?

Well, the cobbled sections compare favourably with most of the roads I cycle on.  having said that I don't have disc brakes, drum brakes or Di2
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 03:07:55 pm
As I've said repeatedly upthread the opinions of pros are largely irrelevant to the rest of us.

Here's another example: want to know why some pros are anti-disc?

It complicates wheel changes during a race.

Title: Re: Di2 Failure mode
Post by: DuncanM on 18 May, 2018, 03:25:05 pm
As I've said repeatedly upthread the opinions of pros are largely irrelevant to the rest of us.

Here's another example: want to know why some pros are anti-disc?

It complicates wheel changes during a race.
They should try it with drums. ;)
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 03:41:41 pm
 ;D ;D ;D


.....Drum brakes. On a racing bike.

Riiiiight.
if you bother reading what I wrote you will see that I prefaced my comment about drum brakes with a caveat.

The caveat being you were referring to commuting, yes?

I commute on a racing bike.
Title: Re: Di2 Failure mode
Post by: mzjo on 18 May, 2018, 04:17:46 pm
;D ;D ;D


.....Drum brakes. On a racing bike.

Riiiiight.
if you bother reading what I wrote you will see that I prefaced my comment about drum brakes with a caveat.

The caveat being you were referring to commuting, yes?

I commute on a racing bike.

Yes but you don't need to worry about repairing punctures because you have tubeless tyres!
I am actually with you on disc brakes, except that the only place I have one is the sus fork on the mtb - because I have no choice, other than change the fork (still looking for a cheap or giveaway disc for the back, for ease of getting the wheel out). And the 650b tourer has a drum front brake to compliment the front caliper because I didn't want to strip the wheel to recover the rim. The rest have rim brakes 'cos that is what I have.

What changed my opinion on disc brakes was the opinion of an old friend (now deceased) who got himself a Dawes (Horizon I think) for commuting and club riding and remarked that all the people in his club who made unkind remarks about his choice were also the ones that were too afraid to do club runs in the rain on their flash race bikes with rim brakes. He also remarked that it was a real surprise how much bikes had come on since the old stuff that he used to (and I still) ride. He wasn't on top-end equipment - Sora groupset I think! For various reasons his was one opinion I respect.

All of which isn't going to change my mind on Di2 (at least not yet) since I can't afford it and am unlikely to be able to in the forseeable future (even if I sell all the 30yr old motor vehicles!)

Drums have a major failing for commuting (and even touring) as far as I can see - no-one makes a drumbraked dyno hub, whereas discbraked hubs are made by all the principal makes. But 650B classicists (a bit like me with more money) may be forced down the disc road to avoid wearing out rare (and expensive when the choice becomes Pacenti or Compass) rims that will work with 30mm tyres (or use drums and forgo the dyno hub).
Title: Re: Di2 Failure mode
Post by: Brucey on 18 May, 2018, 04:56:47 pm
;D ;D ;D


.....Drum brakes. On a racing bike.

Riiiiight.
if you bother reading what I wrote you will see that I prefaced my comment about drum brakes with a caveat.

The caveat being you were referring to commuting, yes?

I commute on a racing bike.

well some would say that any bike you commute on is by definition a commuting bike.  You can tour or commute on just about anything but some are better suited to the task than others.  What I'm saying is that you would stop quicker, and do a lot less maintenance if you had drum brakes on your commuting bike.

  BTW I have built several bikes using an old road racing frame as a starting point; fitted with drum brakes and durable transmission parts they make excellent commuting bikes; pretty just as fast, as comfy as anything else but much less maintenance required.

Re disc life; in commuting use they often wear prematurely and they often get bent in stupid parking knocks too. I'm not sure that discs last longer than rims (with rim brakes) in some uses.

cheers
Title: Re: Di2 Failure mode
Post by: Brucey on 18 May, 2018, 05:00:05 pm
Sorry, I know you're normally a very knowledgeable fellow Brucey; but I've used discs, and I've used rim brakes.  During rain, there is a lag to clear the water on rim brakes.  There is not one on the discs.  The wheel diameter being approximately the same, you'd expect to feel the same delay if the effect occurred on both.

And the modulation of disc brakes is normally equal or better than rims.  If your brakes are unpredictable, then try and fix that for sure.  But these powerful yet unpredictable brakes you are alluding to have not been my experience.  If you gave me the choice between a powerful yet unpredictable disc, and a smooth but slightly underpowered rim brake, then sure I would choose the latter.  But that is not the world I live in....


er, I was talking about DRUM BRAKES.....

cheers

ERM.  Erm... :


just to make it clear, I was comparing disc brakes with drum brakes, which should be painfully obvious if you bother to read what I wrote.  Not sure why you started on rim brakes, or seemed surprised that I should mention disc brakes in any such comparison....

cheers
Title: Re: Di2 Failure mode
Post by: DuncanM on 18 May, 2018, 05:14:34 pm
In extremis (when it is very wet) some disc brakes which work brilliantly in the dry do nothing at all when first applied in the wet. (NB car disc brakes do this when they get properly wet; they are spared this in normal use because of the way the brakes are protected from road spray). The same brakes might be fine when applied a second time but that is of absolutely  no value under emergency conditions.  I gave up commuting on one bike because the disc brakes were so poor under these conditions, figuring that it was only a matter of time before I ran into someone. Even good disc brakes take a fraction of a second to clear the water off the discs when first applied.  The difference in stopping distance is significant; one extra turn of the wheel adds about half again to the stopping distance from 15-20mph.

While I would say that I've never experienced the lag you describe on either of my bikes with disk brakes (MTB with Avid Juicy, Cube with 105 hydro), I don't understand how the bolded bit can possibly be true.  1 extra revolution of the wheel is ~2m depending on tyre diameter, so surely that's what is added to your stopping distance (and you can't stop from 20mph in 4m)?
Title: Re: Di2 Failure mode
Post by: Jakob W on 18 May, 2018, 05:46:44 pm

Drums have a major failing for commuting (and even touring) as far as I can see - no-one makes a drumbraked dyno hub, whereas discbraked hubs are made by all the principal makes. But 650B classicists (a bit like me with more money) may be forced down the disc road to avoid wearing out rare (and expensive when the choice becomes Pacenti or Compass) rims that will work with 30mm tyres (or use drums and forgo the dyno hub).

I think SA make a drum dynohub, but it is a) fairly expensive (though not SON territory) and b) not all that efficient lights-off.
Title: Re: Di2 Failure mode
Post by: Brucey on 18 May, 2018, 05:52:24 pm
In extremis (when it is very wet) some disc brakes which work brilliantly in the dry do nothing at all when first applied in the wet. (NB car disc brakes do this when they get properly wet; they are spared this in normal use because of the way the brakes are protected from road spray). The same brakes might be fine when applied a second time but that is of absolutely  no value under emergency conditions.  I gave up commuting on one bike because the disc brakes were so poor under these conditions, figuring that it was only a matter of time before I ran into someone. Even good disc brakes take a fraction of a second to clear the water off the discs when first applied.  The difference in stopping distance is significant; one extra turn of the wheel adds about half again to the stopping distance from 15-20mph.

While I would say that I've never experienced the lag you describe on either of my bikes with disk brakes (MTB with Avid Juicy, Cube with 105 hydro), I don't understand how the bolded bit can possibly be true.  1 extra revolution of the wheel is ~2m depending on tyre diameter, so surely that's what is added to your stopping distance (and you can't stop from 20mph in 4m)?

 well call it 9m/s if you like (which is almost exactly 20mph). If you pull up at just less than 1G you will do it in ~1s and you will travel ~4.5m. 

Obviously the first half a second is the most important; this halves your speed and removes 75% of your kinetic energy.

In tests I carried out I could sometimes stop a second time (i.e. once the discs were dry) as well using disc brakes but not the first time when the discs were actually wet. Results varied with the pad compound, and whilst at best the disc brakes were powerful enough to do a stoppie, modulating to the edge of that in <1s total stopping time in an emergency is a big ask. Drum brakes were pretty well unaffected by the wet, and were sized/conditioned so as not to be quite able to produce a stoppie, which made it easy to grab a handful safely.

BTW some car brakes dab the brakes onto the discs at regular intervals to ensure that the disc face is really clean so that when you need to brake they are immediately as effective as possible. Cars have much smaller wheel circumference vs typical stopping distance, so it arguably matters less that you light lose one or two turns of the wheel before the discs are clean and the  brakes reach full power; even so it is deemed to be worthwhile.

I will mention again that most folk have not given bicycle drum brakes a fair test; they have usually either dismissed them without any real knowledge or they will have a limited experience of a poor setup. 

BTW many of the fastest racing bicycles in the world use drum brakes; they are widely used in the HPV community; not least because they allow the entire brake to be contained within a properly aerodynamic wheel assembly. Disc brakes are by contrast rather problematic by comparison.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 18 May, 2018, 06:12:10 pm
;D ;D ;D


.....Drum brakes. On a racing bike.

Riiiiight.
if you bother reading what I wrote you will see that I prefaced my comment about drum brakes with a caveat.

The caveat being you were referring to commuting, yes?

I commute on a racing bike.

Yes but you don't need to worry about repairing punctures because you have tubeless tyres!
I am actually with you on disc brakes, except that the only place I have one is the sus fork on the mtb - because I have no choice, other than change the fork (still looking for a cheap or giveaway disc for the back, for ease of getting the wheel out). And the 650b tourer has a drum front brake to compliment the front caliper because I didn't want to strip the wheel to recover the rim. The rest have rim brakes 'cos that is what I have.

What changed my opinion on disc brakes was the opinion of an old friend (now deceased) who got himself a Dawes (Horizon I think) for commuting and club riding and remarked that all the people in his club who made unkind remarks about his choice were also the ones that were too afraid to do club runs in the rain on their flash race bikes with rim brakes. He also remarked that it was a real surprise how much bikes had come on since the old stuff that he used to (and I still) ride. He wasn't on top-end equipment - Sora groupset I think! For various reasons his was one opinion I respect.

He's right. The modern stuff is great. I've got 3 year old road hydros (Ultegra level) and they are fantastic. Light years away from any cable disc I've used.

Maintenance? Pad changing when needed, which is easier than rims, no farting about toeing them in. Other than that every now and again when I'm washing the bike I drop the wheels and pump the levers to sharpen up the feel and reduce the travel. And that's it. Never needed to bleed them, will probably replace the oil later this summer, although there is nothing happening to indicate it needs doing.

Di2? It's an expensive luxury. They work great especially when ramping up a hill trying to drop other club riders or in a messy sprint to the town sign. Perfect changing every time....but, they are an expensive luxury.
Title: Re: Di2 Failure mode
Post by: mzjo on 18 May, 2018, 08:29:45 pm

Drums have a major failing for commuting (and even touring) as far as I can see - no-one makes a drumbraked dyno hub, whereas discbraked hubs are made by all the principal makes. But 650B classicists (a bit like me with more money) may be forced down the disc road to avoid wearing out rare (and expensive when the choice becomes Pacenti or Compass) rims that will work with 30mm tyres (or use drums and forgo the dyno hub).

I think SA make a drum dynohub, but it is a) fairly expensive (though not SON territory) and b) not all that efficient lights-off.

You're right 70mm and 90mm drums with a choice of 2.4w or 3w alternators. For some peculiar reason their other dynos, both disc and unbraked are only available with 2.4w alternators. Now who would stock one of these beasts (no-one in France I bet)? They use legoblock connectors!
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 18 May, 2018, 09:00:14 pm
How on earth is Paris-Roubaix relevant to most people's use of disc brakes, drum brakes or Di2?

Well I'm riding the Paris-Roubaix Sportiv in June... so in my case, it's kinda relevant...

J
Title: Re: Di2 Failure mode
Post by: tom_e on 18 May, 2018, 09:02:40 pm
ERM.  Erm... :


just to make it clear, I was comparing disc brakes with drum brakes, which should be painfully obvious if you bother to read what I wrote.  Not sure why you started on rim brakes, or seemed surprised that I should mention disc brakes in any such comparison....

I've tried to write my posts to be clear, but remain excellent.  You've been insulting, twice.

Anyway, I've been for a bike ride.  It was a lovely evening.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 18 May, 2018, 10:34:33 pm
well some would say that any bike you commute on is by definition a commuting bike.  You can tour or commute on just about anything but some are better suited to the task than others.  What I'm saying is that you would stop quicker, and do a lot less maintenance if you had drum brakes on your commuting bike.

On my first day commuting by bike in Amsterdam, I was riding home from work, when a guy stopped in the cycle path. Being used to riding in the UK, I was able to handle this, slamming on the anchors, and coming to a stop without hitting said moron. Alas, my functioning brakes were a surprise to those behind me, resulting in 4 cyclists, all of them with drum brakes hitting me in the back. Drum brakes are by far the most common form of brakes to be found on Amsterdam bikes, and apart from a very few small number of bikes bought very recently, they are all totally unmaintained, and have shockingly awful performance.

These days I commute on a Genesis Vagabond with TRP Spyre Disc brakes. On my 15km round trip, through areas busy with tourists, students, and locals, in wind, rain, snow, and even occasionally sunshine, I frequently have to weave in and out of the many meandering lemmings, and occasionally I have to slam on the anchors. My discs have been faultless in stopping me on every occasion. And, being easy to maintain, I can look into the caliper and easily see how much life there is left in the pads.

The Plural of anecdote is data.

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  BTW I have built several bikes using an old road racing frame as a starting point; fitted with drum brakes and durable transmission parts they make excellent commuting bikes; pretty just as fast, as comfy as anything else but much less maintenance required.

Less maintenance, but harder maintenance. I run regular bike maintenance sessions in Amsterdam, and I find the drum brakes to be a right total pain in the arse to do anything with. And the chances of doing anything to fix them at the side of the road is nil.

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Re disc life; in commuting use they often wear prematurely and they often get bent in stupid parking knocks too. I'm not sure that discs last longer than rims (with rim brakes) in some uses.

Thing is, a disk is about €15, maybe €20. A set of H+Son Archetype rims is about €80. *BUT*, it's then €35 to pay my tame wheel builder to build a wheel. I'll take even a €25-30 disc, that I can replace myself with either a cassette lock ring tool, or a torx bit.

I've got nearly 4kkm on my front rotor and there's loads of life left, Even with my occasional gravel adventures, winter salt, the lots.

What I love about disc brakes, is that I can easily swap different wheels, 650b? 700c? wide, narrow. I got clearance for the lot. And when I hit a pot hole just outside Basel, and it knocked the wheel out of true (105kg of dyke, 10kg luggage, 12kg of bike, at 50kph), I rode it for another few hundred km before getting it fixed by my tame wheel builder. No issues with rims rubbing brakes or anything. For a bike for off the beaten track, this is invaluable.

J
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 18 May, 2018, 10:47:24 pm
well call it 9m/s if you like (which is almost exactly 20mph). If you pull up at just less than 1G you will do it in ~1s and you will travel ~4.5m. 

Obviously the first half a second is the most important; this halves your speed and removes 75% of your kinetic energy.

In tests I carried out I could sometimes stop a second time (i.e. once the discs were dry) as well using disc brakes but not the first time when the discs were actually wet. Results varied with the pad compound, and whilst at best the disc brakes were powerful enough to do a stoppie, modulating to the edge of that in <1s total stopping time in an emergency is a big ask. Drum brakes were pretty well unaffected by the wet, and were sized/conditioned so as not to be quite able to produce a stoppie, which made it easy to grab a handful safely.

Just how wet are you getting your rotors? And how far are you going between applying the brakes? If some tourist steps out in front of me at Spiegelgracht, then I've only had about 100m since I last applied the brakes for the turn at Leidseplien, How much water is going to coat the roter in that 100m? Even in the hardest of rain?

I Personally find that the big issue with stopping is not the brakes, but the tyres. Sure you can stop on a sixpence, but if your tyres aren't upto it, that sixpence just keeps moving down the road. I've been riding Conti GP4000s II for the last month or so, They are great, unless there's sand on the road, or it's really wet. If it's really wet, I ride to the conditions. But if I'm stopping in 4.5m, as you suggest, then in the wet it's not the brakes that are going to be my limit, it's the rubber.

But then you have to ask yourself, where's your road craft? If you're in a situation where the only way to avoid injury is to stop in 4.5m, you really want to get your observation skills checked over. Even cycling round the demented lemmings that are the obstacles of most Amsterdam fietspad, I've only had to do a full on emergency stop twice, once on the first day (before I re-calibrated my expectations from London to Amsterdam), and the second time when a tourist tried to play chicken and it resulted in a draw.

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BTW some car brakes dab the brakes onto the discs at regular intervals to ensure that the disc face is really clean so that when you need to brake they are immediately as effective as possible. Cars have much smaller wheel circumference vs typical stopping distance, so it arguably matters less that you light lose one or two turns of the wheel before the discs are clean and the  brakes reach full power; even so it is deemed to be worthwhile.

I will mention again that most folk have not given bicycle drum brakes a fair test; they have usually either dismissed them without any real knowledge or they will have a limited experience of a poor setup.


If for them to be anything other than a poor setup (the Amsterdam default), requires more effort than the average cyclist can give, I would suggest they fail. They are low maintenance, not no maintenance. Alas most people treat them as a sealed unit of black magic with a massive warranty void if removed sticker, that they only do anything about when they fail (either on, or off).

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BTW many of the fastest racing bicycles in the world use drum brakes; they are widely used in the HPV community; not least because they allow the entire brake to be contained within a properly aerodynamic wheel assembly. Disc brakes are by contrast rather problematic by comparison.

Isn't that like comparing the Bloodhound super sonic car to a reliant robin?

J
Title: Re: Di2 Failure mode
Post by: Samuel D on 18 May, 2018, 10:56:01 pm
Anyway, I've been for a bike ride.  It was a lovely evening.

I went for a ride too. Crossed paths with Kévin Réza at Longchamp!

If people quoted only the part of a post they were replying to, and then stated clearly what they objected to, the thread would be marginally easier to follow. Quoting entire posts is rarely justified.

The enduring popularity of the fixed gear should give us an inkling that throwing ‘technology’ at the bicycle doesn’t always make it better. As with many things, restraint and discipline may increase enjoyment. So it usually is with bleeping, battery-powered gadgets that sit uneasily with our atavistic humanity. Adding electrics or, worse, electronics to the process of selecting a gear – something that hasn’t been susceptible to meaningful improvement in about half a century for a practical definition of meaningful – is unlikely to improve the enjoyment of bicycling although it might have its own shallow appeal … as apparently does the fascination with the low lever force of hydraulic disc brakes.

However, I know that few people enjoy cycling as much as I do. The proof is the proclivity of the others to talk too much in group rides, listen to music, or do other things that dilute the never-ending thrill of balancing on two wheels while working the muscles for the sheer pleasure of it as a horse does when it suddenly bolts across an empty field. It’s a good time to observe the world and shape the half-crystallised thoughts we carry around all day, not to mention bury bad ideas. But if none of this is applicable, maybe gadgets as on-board entertainment makes up for some of that loss. I’m pleased to say I wouldn’t know.
Title: Re: Di2 Failure mode
Post by: Samuel D on 18 May, 2018, 11:06:02 pm
Apparently Chris Juden the former CTC tech guy has an almost opposite view; that electronic shifting is fine for tourists and utility riders but should not be allowed in racing, on purist "human muscular effort" grounds.

One of Juden’s posts on this matter is here. (https://forum.cyclinguk.org/viewtopic.php?f=46&t=120802&p=1218624#p1218624)

I am surprised to hear this view described as “purist”. It might be purist to not want electric shifting while touring, but racing is an athletic competition! Logically any part of the bicycle that does not merely monitor it or the rider should be powered by the cyclist. Otherwise why stop with servomotors?

Of course this view is unrealistic, since the sport is managed by technocrats rather than thinkers and powered by sponsor money rather than good intentions. But I don’t see it as purist.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 18 May, 2018, 11:10:36 pm
(Obligatory bugbear of mine: the Luddites weren't anti-technology per se; they just didn't approve of the way the technology was being used to enrich factory owners at the expense of their working conditions.)

The way tech is going it's going to make many more jobs obsolete in the next couple of decades...

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Pace quixoticgeek's poetic essay, the bicycle is still a simple machine; one could lend complexity and enchantment to pretty much any mass-manufactured article by considering its production in that kind of detail.* Perhaps it would be better to say that it is a comprehensible machine - everything is out there on display, and its workings are easy to grasp - pull this lever, this cable moves, pulling this bit, etc. (which isn't to say that this means getting it to work is easy, as anyone who has cursed a flying pingfuckit knows!) I think for a lot of people, this quality - and the self-reliance it enables - is a large part of the bicycle's appeal, and so anything that starts to chip away at that quality, by black-boxing systems and opting for proprietary widgets, is something to be questioned if not resisted. The environmental/ecological dimension is also important to a lot of people, and again, the move towards equipment that will quickly become obsolete and can't be made to work with non-compatible kit is a genuine downside; whether the benefits are worth it will depend on the kind of cycling you do.

Di2 Uses CANBUS to communicate. I could give you lots of info on it's use, applications, pros, cons, and why you might use it over I²C, or SPI, or RS422/485, etc... I could give you a long spiel on the choice of programming language, and software development methodology used for the microcontroller in the Di2 system. If you really want your insomnia cured, I could explain to you the semiconductor doping, transister gate technology and how a computer chip is designed and built. I could explain the pros and cons of servos vs stepper motors, of muscle wire, and control theory. Of Calibration and feedback.

My first trade is a Computer Systems Engineer, (my second trade is brewer, but that's a different story). Since the last millennium I have worked on embedded computing and control electronics. My designs have been launched into orbit.

Perhaps, this gives me a more accepting, or at least understanding, viewpoint on the black box in the rear derailleur, that makes a Di2 system do magic. And while I agree that it is currently a proprietary closed system, I wonder for how long that may be the case...

J
Title: Re: Di2 Failure mode
Post by: cycleman on 18 May, 2018, 11:17:46 pm
I have used hydraulic discs on a anthotec trike and when they worked they could have managed a inverted loop if I I slammed them on .I must say I have no complaints about the drums on my trice last Saturday which stopped me being a semi permanent feature off a tractor. I am fairly sure that if I was riding a bicycle whatever the brakes I might not have stopped in time..
I like my cycles as easy to repair as possible but I now have electric assistance system which I cannot fix myself.It does however help cycle faster and further so I feel that the advantages outweigh the disadvantages .  :)
Title: Re: Di2 Failure mode
Post by: Brucey on 19 May, 2018, 12:28:47 am

Just how wet are you getting your rotors? And how far are you going between applying the brakes?


er , wet, and far enough to get them wet. Which is not far when it is raining.  The point is that the brakes are unpredictable, which is not at all desirable.

Plenty of folk are saying; " I've never noticed any lag with my discs" but no-one is saying they have bothered to measure how quickly they can pull up with various brakes under various conditions. 

I have encountered scepticism re drum brakes numerous times before. What usually works is to ride alongside a sceptic (with them using discs or rim brakes that they find powerful enough) and then to outbrake them using my (ancient) drum brakes.

Of course you try and ride within the limits of the brakes (whatever they are) but this doesn't stop some numpty from stepping out just in front of you.

 
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Isn't that like comparing the Bloodhound super sonic car to a reliant robin?

only if they had exactly the exact same model brakes fitted.... ;)   

BTW you may be including coaster brakes in the category 'drum brakes'. I am not, and nor does anyone else much. 

You couldn't get any easier than the maintenance required on an SA drum brake; about once a year you adjust the barrel adjuster, and after five or ten years (or maybe more) you change the brake plate for a new one, shoes and all, if you have to. You easily know it is worn out because the arm moves to a certain point. If you are teaching folk how to fix bikes you need to know this stuff. I have several such brakes that are over 20 years old and have lived out of doors all that time, still work fine, still on their original brake shoes. If you carry a cool tool or a flat spanner you can very easily remove the brake plate by the side of the road, but I have never known anyone want or need to do such a thing.

FWIW I would suggest that being able to do basic wheel repairs is not far behind being able to fix punctures in terms of a useful skill to have whilst touring. It is usually not at all a good idea to ride on a wheel that is so out of shape that it is only just running through the frame, (esp if it can be avoided) and when you need to do that it isn't a bad idea to limit your speed to one concomitant with having just one brake, which of course you will have if you are running rim brakes, having simply unhooked it. By contrast having a powerful brake in the middle of a wheel that may be on the verge of collapse is not as useful as you might think; wheels with disc brakes are often weak anyway; they usually have just 32 spokes (not enough on a touring bike, really) and the front is dished and therefore weaker to start with.

Once you can do basic wheel repairs, building a wheel is not a major step and means that you have one less psychological barrier to touring or using rim brakes.   

FWIW rims don't have to wear out quickly on bikes with rim brakes; I have several sets of wheels which have done many tens of thousands of miles and the rims are not yet badly worn.

BTW where your CoG is can limit how hard you brake; if your CoG is too low and too far back you may run out of tyre traction and be unable to do a stoppie.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 19 May, 2018, 04:30:39 am
Anyway, I've been for a bike ride.  It was a lovely evening.

I went for a ride too. Crossed paths with Kévin Réza at Longchamp!

If people quoted only the part of a post they were replying to, and then stated clearly what they objected to, the thread would be marginally easier to follow. Quoting entire posts is rarely justified.

The enduring popularity of the fixed gear should give us an inkling that throwing ‘technology’ at the bicycle doesn’t always make it better. As with many things, restraint and discipline may increase enjoyment. So it usually is with bleeping, battery-powered gadgets that sit uneasily with our atavistic humanity. Adding electrics or, worse, electronics to the process of selecting a gear – something that hasn’t been susceptible to meaningful improvement in about half a century for a practical definition of meaningful – is unlikely to improve the enjoyment of bicycling although it might have its own shallow appeal … as apparently does the fascination with the low lever force of hydraulic disc brakes.

However, I know that few people enjoy cycling as much as I do. The proof is the proclivity of the others to talk too much in group rides, listen to music, or do other things that dilute the never-ending thrill of balancing on two wheels while working the muscles for the sheer pleasure of it as a horse does when it suddenly bolts across an empty field. It’s a good time to observe the world and shape the half-crystallised thoughts we carry around all day, not to mention bury bad ideas. But if none of this is applicable, maybe gadgets as on-board entertainment makes up for some of that loss. I’m pleased to say I wouldn’t know.

The more you post the more I understand why other riders on your group rides amuse themselves and each other by pulling out your leg hairs.
Title: Re: Di2 Failure mode
Post by: Jakob W on 19 May, 2018, 08:59:06 am
The way tech is going it's going to make many more jobs obsolete in the next couple of decades...
All the more reason to develop a critical attitude to tech and the uses to which it is put...

Quote
Perhaps, this gives me a more accepting, or at least understanding, viewpoint on the black box in the rear derailleur, that makes a Di2 system do magic. And while I agree that it is currently a proprietary closed system, I wonder for how long that may be the case...

J

I've a degree in aeronautical engineering fom Imperial, and have taken courses on control theory and the like; yet I have neither the time, skill, or the inclination to fix broken electronics, never mind delving into software (even if it were open). I admire people like yourself and Kim that can, but you're surely a tiny minority among the people willing to attempt bicycle maintenance.

(OTOH, to contradict myself, I'd take the NL position in a heartbeat - mass cycling, good infrastructure, and most people can't fix a puncture...)
Title: Re: Di2 Failure mode
Post by: mzjo on 19 May, 2018, 09:17:47 am
Oh dear this has all got too much for me, failure modes, braking distances, Canbuses (are there any buses that can't or bikes that can - I know there are gears that are canned). I think I'll go and ride my bike! WAIT if I ride the tourer I'll be wearing out those rare narrow 650B rims - can't do that, can't find replacements  :facepalm: The mtb, I'll go up in the woods - but taking the back wheel out squeezing the tyre past the V-brakes to put it in the car is too much hassle  :demon:  Let's go for the MZ (ringy dingy ding; let's smoke the world, I'm happy and no pédé to pull at my hairy legs!!!)
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 19 May, 2018, 09:36:03 am

er , wet, and far enough to get them wet. Which is not far when it is raining.  The point is that the brakes are unpredictable, which is not at all desirable.

Plenty of folk are saying; " I've never noticed any lag with my discs" but no-one is saying they have bothered to measure how quickly they can pull up with various brakes under various conditions.

Never really needed to, They've allowed me to stop within time every time I've needed to. I installed the brakes I have, I've ridden 4Mm on them, I know their quirks, their personality.

Quote
 

I have encountered scepticism re drum brakes numerous times before. What usually works is to ride alongside a sceptic (with them using discs or rim brakes that they find powerful enough) and then to outbrake them using my (ancient) drum brakes.

Of course you try and ride within the limits of the brakes (whatever they are) but this doesn't stop some numpty from stepping out just in front of you.

But you're reading the road tens of meters ahead, You're spotting the numpties milling around, you're prepared, and in areas of higher likelyhood of numpties, you cover the brake hoods? right?

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only if they had exactly the exact same model brakes fitted.... ;)   

BTW you may be including coaster brakes in the category 'drum brakes'. I am not, and nor does anyone else much. 

Given the efficacy of coaster brakes, I have a hard time including them in the category of Brakes, let alone lumping them in with drums...

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You couldn't get any easier than the maintenance required on an SA drum brake; about once a year you adjust the barrel adjuster, and after five or ten years (or maybe more) you change the brake plate for a new one, shoes and all, if you have to. You easily know it is worn out because the arm moves to a certain point. If you are teaching folk how to fix bikes you need to know this stuff. I have several such brakes that are over 20 years old and have lived out of doors all that time, still work fine, still on their original brake shoes. If you carry a cool tool or a flat spanner you can very easily remove the brake plate by the side of the road, but I have never known anyone want or need to do such a thing.

Naah, After about 5 years you take the bike, and using a large spanner, you crack the rust on the nut holding the axle, to try and loosen it, after it's had 2 days to soak in wd40 first. Then having done so, you open up the hub to realise that it's all rusted and seized, and realise that this is going to cost the owner at least another beer, and there's a good chance that they get to go up on the ball of shame board...

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FWIW I would suggest that being able to do basic wheel repairs is not far behind being able to fix punctures in terms of a useful skill to have whilst touring. It is usually not at all a good idea to ride on a wheel that is so out of shape that it is only just running through the frame, (esp if it can be avoided) and when you need to do that it isn't a bad idea to limit your speed to one concomitant with having just one brake, which of course you will have if you are running rim brakes, having simply unhooked it. By contrast having a powerful brake in the middle of a wheel that may be on the verge of collapse is not as useful as you might think; wheels with disc brakes are often weak anyway; they usually have just 32 spokes (not enough on a touring bike, really) and the front is dished and therefore weaker to start with.

As in winter I travel with a heavier load (more clothing, heavier sleeping bag), my winter wheels are 36 spoke. Do note that my touring bike is what many would consider a bike packing bike. I'm not using panniers, I'm travelling very very light, no tent, I'm using a bivvi, down sleeping bag, etc...

My bike has clearance for 3" tyres at the front, and I was running 47mm spiked tyres. It was the middle of winter, and I'd gone through 4 countries and 8 bike shops before I'd found one that was open, in the previous couple of days. So given that the wheel was safe, and it worked, I was disinclined to do anything to it, even tho I do know the basic principles of getting a wheel back in true. It was safe, it worked, That's enough for me.

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Once you can do basic wheel repairs, building a wheel is not a major step and means that you have one less psychological barrier to touring or using rim brakes.

Aye, Learning to build wheels is something I am very much wanting to do. That said I am torn, I have a wheel builder in a tiny bike shop on Ijburg, and I'd like to support that bike shop and that builder. I am not on a very low wage, so can afford to pay for things, so in that respect I'm kinda ok spending the €35 every now and then when I want new wheels (I currently have 3 pairs for one bike...)

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FWIW rims don't have to wear out quickly on bikes with rim brakes; I have several sets of wheels which have done many tens of thousands of miles and the rims are not yet badly worn.

Are you now contradicting what was said in a previous post? Doesn't it depend on the conditions you ride in? And the quality of the rim etc...

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BTW where your CoG is can limit how hard you brake; if your CoG is too low and too far back you may run out of tyre traction and be unable to do a stoppie.

With 100kg of fat dyke between handle bars and saddle, there is no way my CoG can be considered low...


The way tech is going it's going to make many more jobs obsolete in the next couple of decades...
All the more reason to develop a critical attitude to tech and the uses to which it is put...

At risk of diving down a whole new rabbit hole of interesting philosophy, if we can replace medial grunt work (picking fruit, delivering beer), could that not free up people to do more constructive things with their lives? But I think the move to more automation is going to need us to move to a universal basic income...

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I've a degree in aeronautical engineering fom Imperial, and have taken courses on control theory and the like; yet I have neither the time, skill, or the inclination to fix broken electronics, never mind delving into software (even if it were open). I admire people like yourself and Kim that can, but you're surely a tiny minority among the people willing to attempt bicycle maintenance.

(OTOH, to contradict myself, I'd take the NL position in a heartbeat - mass cycling, good infrastructure, and most people can't fix a puncture...)

The thing that amazes me tho, isn't that they can't fix punctures, it's that they seem to be oblivious to the fact they have them. Or that their wheel rotates on more than one axis... or that there is a grinding noise when they pedal... and everything rattles...

I troll my Dutch friends by buying them lube* as birthday and xmas presents...

J

*chain lube, get ye head out the gutter :p
Title: Re: Di2 Failure mode
Post by: hatler on 19 May, 2018, 09:38:58 am
Perhaps it would be better to say that it is a comprehensible machine - everything is out there on display, and its workings are easy to grasp - pull this lever, this cable moves, pulling this bit, etc. (which isn't to say that this means getting it to work is easy, as anyone who has cursed a flying pingfuckit knows!) I think for a lot of people, this quality - and the self-reliance it enables - is a large part of the bicycle's appeal, and so anything that starts to chip away at that quality, by black-boxing systems and opting for proprietary widgets, is something to be questioned if not resisted.

That sums up the appeal for me very well. The workings (and therefore the fixing of) a mechanical device are comprehensible.
Title: Re: Di2 Failure mode
Post by: De Sisti on 19 May, 2018, 09:50:36 am
I went for a ride too. Crossed paths with Kévin Réza at Longchamp!
Was he on a gentle training ride? Did you speak a lot to him?


[edit: I think he's on a different team for this season]
Title: Re: Di2 Failure mode
Post by: Samuel D on 19 May, 2018, 11:55:49 am
Didn’t speak to him at all. Didn’t even recognise him although I saw a skinny black guy spinning along, something that is unusual enough (sadly) to notice but not unusual enough to think “it must be Kévin Réza!”. You often see other cyclists only from behind at Longchamp, either drafting them, being passed by them (rarely in my case you understand), or passing them and having no reason to look back. Yesterday was apparently his birthday, so perhaps he was just fooling around for fun like I was with a friend whose Strava account showed Réza was with us. He lives in nearby Puteaux so presumably was home for his birthday.

Except for his use of Di2 he’s  one cool dude. (http://www.chaletmagazine.com/media/images/_2800x2800_fit_center-center_75/IMG_8242.jpg) (From here. (http://www.chaletmagazine.com/features/cities/the-new-french-workman))

I have seen several pro cyclists and retired pros in the area on my rides, including most recently the whole UAE Team Emirates and AG2R teams that were riding in Chevreuse the day before the Paris–Nice race. Got a wave from Alexander Kristoff.
Title: Re: Di2 Failure mode
Post by: Brucey on 19 May, 2018, 03:11:54 pm

.... They've allowed me to stop within time every time I've needed to. I installed the brakes I have, I've ridden 4Mm on them, I know their quirks, their personality.

you could say the same thing about any brakes, including rim brakes.  But if you actually measure what is going on (a process without which we would not be able to do any engineering.... ::-)) there is a story to be told and it does not match people's preconceptions.

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Quote from: Brucey

FWIW I would suggest that being able to do basic wheel repairs is not far behind being able to fix punctures in terms of a useful skill to have whilst touring.....

Once you can do basic wheel repairs, building a wheel is not a major step and means that you have one less psychological barrier to touring or using rim brakes.

Aye, Learning to build wheels is something I am very much wanting to do.

Well you should learn and at least build several sets of wheel to make sure it sticks, and that you will be able to sort out most problems on the road. Whether you then go to your local wheelbuilder or not is a choice you can make, depending on time vs money vs inclination.

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Quote from: Brucey

BTW where your CoG is can limit how hard you brake; if your CoG is too low and too far back you may run out of tyre traction and be unable to do a stoppie.

With 100kg of fat dyke between handle bars and saddle, there is no way my CoG can be considered low...

It doesn't work quite like that. Even on loaded touring bikes the CoG position is dominated by the rider and specifically the saddle height (the CoG of the rider is usually very near their navel, in fact). Tall folk invariably have a much higher CoG and they ride bikes with a wheelbase that is about the same as smaller folk, so they can usually do stoppies rather easily.

cheers

Title: Re: Di2 Failure mode
Post by: DuncanM on 20 May, 2018, 01:56:15 pm
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.
Title: Re: Di2 Failure mode
Post by: rafletcher on 20 May, 2018, 02:17:36 pm
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.

No more trouble than a broken cable would have done, just needed a bike change...
Title: Re: Di2 Failure mode
Post by: De Sisti on 20 May, 2018, 02:40:01 pm
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.

No more trouble than a broken cable would have done, just needed a bike change...
Bike changes weren't allowed on the Zoncolan.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 20 May, 2018, 02:59:00 pm
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.

No more trouble than a broken cable would have done, just needed a bike change...

Bike changes weren't allowed on the Zoncolan.

Then why were there motobikes with passengers carrying extra bikes on the back, following the riders up said hill? As well as the Neutral service moto ?

J
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 20 May, 2018, 03:03:14 pm
(http://cdn.velonews.com/wp-content/uploads/2018/05/DSCF3496-800x450.jpg)

Spare bike, I think this is Sunweb's.

If you want more info, here's an article about it: http://www.velonews.com/2018/05/giro-ditalia/giro-mechanics-take-motos-zoncolans-final-kilometers_466675 (http://www.velonews.com/2018/05/giro-ditalia/giro-mechanics-take-motos-zoncolans-final-kilometers_466675)

J
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 20 May, 2018, 03:21:14 pm
Apparently Chris Juden the former CTC tech guy has an almost opposite view; that electronic shifting is fine for tourists and utility riders but should not be allowed in racing, on purist "human muscular effort" grounds.

One of Juden’s posts on this matter is here. (https://forum.cyclinguk.org/viewtopic.php?f=46&t=120802&p=1218624#p1218624)

I am surprised to hear this view described as “purist”. It might be purist to not want electric shifting while touring, but racing is an athletic competition! Logically any part of the bicycle that does not merely monitor it or the rider should be powered by the cyclist. Otherwise why stop with servomotors?

Of course this view is unrealistic, since the sport is managed by technocrats rather than thinkers and powered by sponsor money rather than good intentions. But I don’t see it as purist.
I say "purist" because he is objecting not to electric motors powering the bike but to electric power that is non-motive. It was my impression that his objection extended to computers, and in fact he says in the post you've linked to:
Quote
Since the invention of the electronic speed/mileometer in the 1970s, we've gradually allowed these aids to replace much of the skill that was previously required to pace oneself and allowed race radios to replace other skills, team tactics and the element of chance. We let the purity of sport be nibbled away by these artificially powered aids. Back then there was no realistic prospect of the rider self-powering these devices. But now we most certainly do have the technology.

His view has admirable logical integrity and it might make for more exciting racing, especially if it resulted in the abolition of race radios. Incidentally, I was at a talk recently where William Fotheringham was asked for his suggestions to make racing more exciting and one of them was the abolition of roadside assistance (though not on "human muscular effort" grounds). But it is an opinion on competition and doesn't apply to any other form of cycling.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 20 May, 2018, 03:29:01 pm
His view has admirable logical integrity and it might make for more exciting racing, especially if it resulted in the abolition of race radios. Incidentally, I was at a talk recently where William Fotheringham was asked for his suggestions to make racing more exciting and one of them was the abolition of roadside assistance (though not on "human muscular effort" grounds). But it is an opinion on competition and doesn't apply to any other form of cycling.

Except for cyclo-cross where they have the pits with a spare bike that gets power washed between laps...

Or ultra racing, where you can avail yourself of any bike shop you pass that's open...

Interestingly, gcn have a video asking what rules the pros of the Giro would like abolished. And one said the feed one, saying it's an incredibly dangerous place to be. I found it interesting.

J
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 20 May, 2018, 03:39:32 pm
I presume you're referring to Fotheringham's idea of getting rid of roadside assistance? He was talking in the context of one-day and stage racing, at a screening of A Sunday in Hell (and promo of his book). Ultra-racing is somewhat outside all that, don't know what he'd say about cyclocross.
Title: Re: Di2 Failure mode
Post by: Brucey on 20 May, 2018, 04:58:57 pm
re the abolition of roadside assistance; nice idea (and it would focus more  attention on practical, reliable bike designs perhaps).  But it would be subject to the law of unintended consequences.  For example it would lead to more instances of a team member being selected because they are the same build as the team leader (thus are able to supply their bike as a spare) which would favour the richest teams. 

It would also lend weight to the antics of any would-be saboteurs. There have been numerous incidents of folk not involved in the race strewing tacks etc on the road, throwing stuff at riders and who know what else.   There are also documented incidents in which one rider or team's bikes have been the subject of sabotage by other teams. Without roadside assistance those acts would be more likely to be more effective.

cheers

Title: Re: Di2 Failure mode
Post by: Hot Flatus on 20 May, 2018, 09:22:45 pm
Bla bla bla

I've just done 340 miles on a bike with di2 and discs.

It was great.

Title: Re: Di2 Failure mode
Post by: simonp on 20 May, 2018, 09:31:04 pm
I accelerated hard through the gears today to keep up with a car that dawdled and then accelerated briskly to catch up with the cars ahead as the lights went green. The synchro shift handled it beautifully I didn’t have to back off at all.

Title: Re: Di2 Failure mode
Post by: DuncanM on 21 May, 2018, 07:24:33 am
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.

No more trouble than a broken cable would have done, just needed a bike change...


Bike changes weren't allowed on the Zoncolan.

Then why were there motobikes with passengers carrying extra bikes on the back, following the riders up said hill? As well as the Neutral service moto ?

J
True, he just needed a bike change. But when you are in the lead group and you have to stop to wait for your team car/moto with a bike on it at the bottom of a climb, you'll lose at least a minute, and you aren't going to make up a minute on the Zoncolan. I don't know what the frequency of cable failures was in the pro ranks before they went to Di2 (or how frequent "crash mode" is), but this is an extra failure mode (the Di2 cable can still break).
Title: Re: Di2 Failure mode
Post by: De Sisti on 21 May, 2018, 09:22:58 am
I meant to type: "Team cars weren't allowed on the Zoncolan for bike changes".
Title: Re: Di2 Failure mode
Post by: Brucey on 21 May, 2018, 11:05:30 am
cable breakages on pro race bikes are almost unheard of; they are changed on a regular basis anyway and inspected for any problems (along with the rest of the bike) on a daily basis. Doing this is no more difficult than other daily checks such as inspecting the surface of the tyre for cuts etc

 Since they almost invariably  fray before they actually break or cause any shifting/braking problems, the chances of a remotely competent mechanic letting a bike go with a cable that will break the following day is virtually nil.

By contrast if your Di2 system is just about to develop an intermittent fault the following day, you have no chance of doing any inspection  that will tell you this, any more than (say) you would know if you are going to run over something that will give you a puncture.

As I mentioned upthread, I got bored of noting the number of pro racers that couldn't continue because their crappy electrically operated gears had stopped working properly; it literally happens every single day in most stage races, (and has done since they started using systems of this type) but you only tend to see it on TV if it live coverage and it affects one of the main protagonists.

I don't recall as many riders having to stop in the past because their mechanically operated gears had gone wonky; there may be other things that have changed (such as the move to 11s) which may have caused problems to be more frequent but my finger of suspicion is pointed firmly at the Di2 systems as being the most likely culprit.

cheers
Title: Re: Di2 Failure mode
Post by: DuncanM on 21 May, 2018, 11:16:59 am
I think that's another case where the pro rider has different requirements/opportunities to me.
I consider myself a semi competent home mechanic, but I've never checked my gear cables for fraying. Likewise, I have (had) bikes with decent rim brakes, but find the hydro discs need less attention and work better (than cantis, V brakes and dual pivots). Also a super low front end actually causes me pain, so I need a longer head tube that someone who has the strength and flexibility of a pro.
I'm heartened that the industry is making bikes that fit humans rather than race machines, and require less maintenance and checking. Sadly I can't afford Di2 - if it ever makes it down to 105 I will probably get it.
Title: Re: Di2 Failure mode
Post by: mzjo on 21 May, 2018, 01:28:25 pm
Bla bla bla

I've just done 340 miles on a bike with di2 and discs.

It was great.

I am sure that that should read
 " I've just done 340 miles on a bike and it was great.
The bike with Di2 and discs worked like a charm and was a real pleasure to ride  ;D "

Otherwise I might read that you had ridden 340 miles sensually stroking your gearchange buttons and pumping your discs with orgiastic pleasure while searching for flints to  subjugate (or words like that) with your tubeless tyres - and I am sure you are far too nice and intelligent a bloke for that to be the case.

I too had a lovely ride, as reported elsewhere, on my 40 yr old contraption without the sophistication - it was great for me too (and I didn't need to use my drum brake!). I think that having had a great ride is perhaps more important than what you ride -although taking pleasure from the level of modernity or sophistication of your machine is part of the experience, no matter how you look at it (the best bike in the world is the bike on which you have the best ride in the world - could be an old heap of junk if the circumstances work that way).

Title: Re: Di2 Failure mode
Post by: grams on 21 May, 2018, 07:07:48 pm
I don't recall as many riders having to stop in the past because their mechanically operated gears had gone wonky; there may be other things that have changed (such as the move to 11s) which may have caused problems to be more frequent but my finger of suspicion is pointed firmly at the Di2 systems as being the most likely culprit.

Am I right in understanding that every time a rider has a bike problem, you're blaming it on Di2, whether or not it was a Di2 problem, and whether or not the rider was even using Di2, and then using this as evidence against using Di2?
Title: Re: Di2 Failure mode
Post by: mattc on 21 May, 2018, 07:20:07 pm
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.
I'm not meaning to stoke the flames here - Di2 clearly has a place for certain riders - but the interview by the Telegraph Cycling Podcast with Bennett is quite something. He was VERY miserable! He was having a great Giro, high up on GC.
Title: Re: Di2 Failure mode
Post by: Brucey on 21 May, 2018, 08:23:42 pm

Am I right in understanding that every time a rider has a bike problem, you're blaming it on Di2, whether or not it was a Di2 problem, and whether or not the rider was even using Di2, and then using this as evidence against using Di2?

that would be too easy.  Little clues like the rider being stuck in the wrong gear entirely, on a bike with no gear cables tend to give the game away.... ::-)

one of the many incidents I recall was a few years ago when the ToB went through Keswick. There were two riders in a chasing group and one of them went for another gear at the back. P-twang went his electric RD, right into the spokes. This was a race-altering event and I saw it on live TV, but it didn't make the highlights show despite being pivotal to the events of the day's racing.

cheers
Title: Re: Di2 Failure mode
Post by: Ben T on 21 May, 2018, 08:58:40 pm

Am I right in understanding that every time a rider has a bike problem, you're blaming it on Di2, whether or not it was a Di2 problem, and whether or not the rider was even using Di2, and then using this as evidence against using Di2?

that would be too easy.  Little clues like the rider being stuck in the wrong gear entirely, on a bike with no gear cables tend to give the game away.... ::-)

one of the many incidents I recall was a few years ago when the ToB went through Keswick. There were two riders in a chasing group and one of them went for another gear at the back. P-twang went his electric RD, right into the spokes. This was a race-altering event and I saw it on live TV, but it didn't make the highlights show despite being pivotal to the events of the day's racing.

cheers

My personal opinion is that the idea of relying on a spring to pull a cable back through its housing is fundamentally flawed for any sort of bike that's used by a non-pro - i.e. used in all weathers and not necessarily serviced literally after every ride. It may work well for lots of people but I don't consider it reliable enough.
I've personally written off the idea of a cable actuated derailleur for any bike on which I do any sort of serious event due to empirical observation, from two incidents.
One being PBP in which the shifter cable became frayed. Luckily the mechanic at Brest was able to change it but if I hadn't had that luck it could have been ride ending - he said it probably had another 100km until the few remaining strands snapped through.
Second was on a commute when a gunged up cable was too much friction for the shifter, and the shifter itself (SRAM) snapped.
I am happy to trust the rohloff shifter which is a sealed system, both cables are hand actuated and the same thickness as a normal bike's brake cable (in fact the inner is brake cable). I'd also be happy to trust Di2. But I personally think the idea of relying on a spring to pull the cable back through is fundamentally flawed. The knock on effects of the spring not being strong enough are that you have to make the cable thin and reduce the amount of outer to reduce friction as much as you can, which leads to problems with ingress.
I only use a cable derailleur on the utility bike but it seems to work well on that I think largely because it has only got 6 sprockets, I rarely ride it in the wet, and failure isn't as much of an annoyance as it would be on an audax.
Title: Re: Di2 Failure mode
Post by: Brucey on 21 May, 2018, 09:45:43 pm
the failures you think are unacceptable fall firmly into the 'easily preventable, lack of basic maintenance' category.  Anyone with that kind of failure ought to get less than the level of sympathy that (say) a puncture would engender, if they were riding around on knackered tyres that were of the wrong type.

As I mentioned upthread, there are many failure modes in a Di2 system. Professional mechanics don't seem to be able to make it work reliably; in fairness maybe they don't yet have the right skill set, but I don't think that is the full story; I think the technology is just not well suited to the application.

cheers

Title: Re: Di2 Failure mode
Post by: zigzag on 21 May, 2018, 10:29:17 pm
one rider have had his rear mech cable snap on a 300k audax i did last saturday. after a few swear words he finished the remaining 240k on two gears without any drama, averaging 32kph with the front group. people tend to over-react when the gears stop working when in reality the bike is still very much rideable.
Title: Re: Di2 Failure mode
Post by: Brucey on 21 May, 2018, 10:37:40 pm
BTW the gear cable that goes into the hub gubbins (wrapped twice or more around a small brass pulley) on a rohloff is less than 1.0mm in diameter. It can and does fray and break. When it is frayed even a little bit it is possible for the indexing in the hub not to work which can leave you between gears.

Seasoned riders take a spare cable of this sort on tour with them.  IIRC it is rather fiddly to fit a new one and Rohloff now sell an 'easy fit' version which has the cable installed already on a spare pulley. The 'easy fit' cable kit costs about four times as much as the basic cable kit.

cheers
Title: Re: Di2 Failure mode
Post by: grams on 22 May, 2018, 02:49:05 am
one of the many incidents I recall was a few years ago when the ToB went through Keswick. There were two riders in a chasing group and one of them went for another gear at the back. P-twang went his electric RD, right into the spokes. This was a race-altering event and I saw it on live TV, but it didn't make the highlights show despite being pivotal to the events of the day's racing.

And how on earth could that possibly be caused by Di2?
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 22 May, 2018, 05:33:05 am
Brucey has some sort of amazing high-definition television  that the rest of us do not have. For the rest of us it is near impossible in this world  of concealed gear cables routed through the stem to spot whether a tour rider whizzing by is using di2 or not but Brucey, using his special tv adapted by himself, can zoom into the minutest detail of passing bikes and not only that but remotely diagnose the cause of all breakdowns, which are of course attributable to di2.

I had a puncture last week, caused by di2, even though the bike I was riding at the time didn't have di2.
Title: Re: Di2 Failure mode
Post by: mzjo on 22 May, 2018, 09:04:46 am
We have been at this a little while now and as far as I have been able to learn the Di2 failure modes seem to be entirely related to either cabling or batteries (sorry, accumulators) and reprogrammable electronics. All of that should be fixable by sensible installation, access to components and regular use. Which means that all the regular users, who find this equipment very reliable, have already mastered the steps necessary to keep it running reliably. (After that one can argue about incompatibility between versions but that applies already to mechanical systems and is more a matter of commercial strategy than technical necessity).

There is a small point when I read about the need to update firmware, connect to the contraption by Bluetooth, program the Garmin or whatever. All that may be clear and obvious to the technocrats but it is completely incomprehensible to those of us for whom a Canbus is a large red thing advertising australian lager. I am convinced that at the first need to correct the beast I would be able to so completely break it that no LBS could ever repair it (although a television repairman might  :) )

That leaves the two bikes out of three that J tells us will linger in the back of sheds. These bikes (and the 5 out of 10 that go out only a couple of times a month) will come out with the batteries flat, the firmware out of date, the hydraulic brakes seized and the sealant in the tubeless tyres dried up solid. That makes them unusable for the average gorilla who by applying WD40 and immeasurable brute force and ignorance to a mechanical system in the same state will at least end up with something capable of going to the pub or fetching the bread when absolutely necessary. That's my thought on hi-tec bikes for everyday use.
Title: Re: Di2 Failure mode
Post by: Samuel D on 22 May, 2018, 11:11:36 am
On topic - it seems that the Di2 "crash mode" caused major problems for George Bennet yesterday at the foot of the Zoncolan. NB he didn't crash, but it cost him a lot of time as riding the Zoncolan in the 11 tooth sprocket is just not possible.
I'm not meaning to stoke the flames here - Di2 clearly has a place for certain riders - but the interview by the Telegraph Cycling Podcast with Bennett is quite something. He was VERY miserable! He was having a great Giro, high up on GC.

For those interested, that brief interview starts at about 22:55 in this podcast. (https://www.telegraph.co.uk/cycling/2018/05/20/telegraph-cycling-podcast-giro-ditalia-2018-stage-14-san-vito/) He’s not as miserable as I would be if my pay for next year had just dropped by the price of a nice house because a sponsor’s gadget glitched.
Title: Re: Di2 Failure mode
Post by: Brucey on 22 May, 2018, 11:15:25 am
one of the many incidents I recall was a few years ago when the ToB went through Keswick. There were two riders in a chasing group and one of them went for another gear at the back. P-twang went his electric RD, right into the spokes. This was a race-altering event and I saw it on live TV, but it didn't make the highlights show despite being pivotal to the events of the day's racing.

And how on earth could that possibly be caused by Di2?

the bloke riding the bike just pushed a button, the mech pushed itself into the spokes (quickly, and with maximum possible force, just like it was designed to do).  How was that not the fault of the system? It would have been checked for sure before the race and yet mysteriously managed to do something different at exactly the wrong time. Faults with mechanical gears are not unknown but are sufficiently rare that they draw comment; who can forget Andy Schleck's FD debacle in the 2010 TdeF?

Brucey has some sort of amazing high-definition television  that the rest of us do not have. For the rest of us it is near impossible in this world  of concealed gear cables routed through the stem.....

Bikes with mechanical shifting do not usually have the gear cables routed through the stem and normally look quite different from ones with electronic shifting. You can normally tell quite easily in a head on shot of the lead riders in the peloton  if there are Bowden cables for the gears or not.

When a bike is broken at the side of the road you generally get a rear view of it. Mechanical shifting invariably has a stiff loop of gear cable housing by the rear mech which is of course a different shape too. It is not difficult to see the difference. Di2 bikes have a floppy loop of skinnier wire near the rear mech (one of the faults is that this loop needs to be there else the mech can't swing back to let the wheel out, but is vulnerable to getting snagged and damaged).

When Di2 was first introduced a lot of bikes had external battery packs which were a dead giveaway even in a long shot. These days the batteries are more likely to be hidden but even so it isn't difficult to see the difference in the event of a breakdown.

Maybe you need to buy a better TV or something... ;)

cheers


Title: Re: Di2 Failure mode
Post by: grams on 22 May, 2018, 11:52:31 am
the bloke riding the bike just pushed a button, the mech pushed itself into the spokes (quickly, and with maximum possible force, just like it was designed to do).  How was that not the fault of the system? It would have been checked for sure before the race and yet mysteriously managed to do something different at exactly the wrong time.

Di2 mechs have physical limit screws, exactly the same as mechanical ones. There is no way for the electronic part of the system to shift beyond the limit screws into the spokes.

Unless of course the hanger is bent or some other physical damage to the mech. How would a mechanical one have done better in the same situation?
Title: Re: Di2 Failure mode
Post by: Ben T on 22 May, 2018, 12:05:08 pm
the failures you think are unacceptable fall firmly into the 'easily preventable, lack of basic maintenance' category.  Anyone with that kind of failure ought to get less than the level of sympathy that (say) a puncture would engender, if they were riding around on knackered tyres that were of the wrong type.

As I mentioned upthread, there are many failure modes in a Di2 system. Professional mechanics don't seem to be able to make it work reliably; in fairness maybe they don't yet have the right skill set, but I don't think that is the full story; I think the technology is just not well suited to the application.

cheers



They may fall into the lack of basic maintenance category but the fall into the lack of maintenance that isn't obvious it needs doing until it's too late category.
Same with seat posts in steel frames. Welds in - oh, you should have regularly greased it.

BTW the gear cable that goes into the hub gubbins (wrapped twice or more around a small brass pulley) on a rohloff is less than 1.0mm in diameter. It can and does fray and break. When it is frayed even a little bit it is possible for the indexing in the hub not to work which can leave you between gears.

Seasoned riders take a spare cable of this sort on tour with them.  IIRC it is rather fiddly to fit a new one and Rohloff now sell an 'easy fit' version which has the cable installed already on a spare pulley. The 'easy fit' cable kit costs about four times as much as the basic cable kit.

cheers

If the cable failed you would just take the mech off and the gear can be changed with a small spanner.
I've never heard of a frayed cable causing the indexing to fail so would be curious to know where you've got that information from. I could not really envisage how that could possibly happen - the gear change nut doesn't care what the cable is doing, but if it did happen you would just take the mech off and manually put it in whatever gear you choose to be appopriate for single speed.
In contrast to a derailleur where you would be forced to be in the hardest gear.

It is quite fiddly to replace. I feel I have got the knack at doing it when I've done it, but it needs doing so rarely that by the time the next time comes I've forgot again... I think I've done it once in 7 years :)
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 22 May, 2018, 12:23:38 pm
the bloke riding the bike just pushed a button, the mech pushed itself into the spokes (quickly, and with maximum possible force, just like it was designed to do).  How was that not the fault of the system? It would have been checked for sure before the race and yet mysteriously managed to do something different at exactly the wrong time.

Di2 mechs have physical limit screws, exactly the same as mechanical ones. There is no way for the electronic part of the system to shift beyond the limit screws into the spokes.

Unless of course the hanger is bent or some other physical damage to the mech. How would a mechanical one have done better in the same situation?

Quite.

Of course anybody with any actual knowledge of Di2 knows that  ;)
Title: Re: Di2 Failure mode
Post by: Karla on 22 May, 2018, 02:18:03 pm
Brucey has some sort of amazing high-definition television  that the rest of us do not have. For the rest of us it is near impossible in this world  of concealed gear cables routed through the stem to spot whether a tour rider whizzing by is using di2 or not but Brucey, using his special tv adapted by himself, can zoom into the minutest detail of passing bikes and not only that but remotely diagnose the cause of all breakdowns, which are of course attributable to di2.

I had a puncture last week, caused by di2, even though the bike I was riding at the time didn't have di2.

I doubt Brucey adapts TVs by himself.   If he was as good at electronic maintenance as he is at the mechanical variety, he might not be so worried about the advent of electronic gears.
Title: Re: Di2 Failure mode
Post by: Phil W on 22 May, 2018, 03:41:16 pm
I had a puncture last week, caused by di2, even though the bike I was riding at the time didn't have di2.

Di2 is short for Destroy Inner (tubes) 2
Title: Re: Di2 Failure mode
Post by: simonp on 22 May, 2018, 03:54:11 pm
Someone OTP had their LEL ended and frame ruined by Di2* putting their rear mech into the spokes.

* It wasn't Di2.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 22 May, 2018, 05:44:55 pm

Page 9 of this thread. I'm impressed. I've really enjoyed the discussion. Keep the comments coming.

Currently I'm leaning very much towards going for Ultegra Di2, with Mechanical disks. Sub compact chainset (46/30 from FSA), with IQ² power meters, On an S&S coupled Steel frame. With a nice SON dyno hub with Edelux II lighting...

Now I just need to finalise the design of the frame, and find the money for it all...

Keep the discussion going, I'm enjoying it.

J
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 22 May, 2018, 05:58:58 pm
Just remember that Di2 is a luxury, and you have to factor in the cost of possible replacement constituent parts.

It is a joy to use, particularly on long rides on varied terrain, and it makes even more sense with 11 speed.

Don't put too much store in the words of those who have no actual experience of it, but who's self-regard means they feel their opinion carries more weight than those that do.

Ditto hydro discs.
Title: Re: Di2 Failure mode
Post by: Brucey on 22 May, 2018, 06:11:03 pm


the failures you think are unacceptable fall firmly into the 'easily preventable, lack of basic maintenance' category. 

They may fall into the lack of basic maintenance category but the fall into the lack of maintenance that isn't obvious it needs doing until it's too late category.
Same with seat posts in steel frames. Welds in - oh, you should have regularly greased it.
BITD you were not allowed a race start in even the most lowly road race unless your bike was checked to make sure it was safe. When non-aero brake levers were the norm, cable failures were quite common inside the brake levers. 
What is needed on many machines is something called 'proactive maintenance'.  Apologies if this is b-obvious but if you blithely carry on riding your bike until even the stupidest most unobservant person would notice a problem, you have gone way past the point at which you should have maintained it.  How do you know your brakes, chain and tyres etc are not worn out? You look at them, of course. Same goes for everything else. Nothing on a decent bike lasts for ever, if it did it would be built too heavy.

 'Obviousness' is all relative; to my mind it is perfectly obvious that stuff wears out, breaks, and goes rusty, and if you want not to be caught out you need to check stuff instead of blithely assuming that it'll be alright today because it was OK yesterday.... ::-)

Quote
BTW the gear cable that goes into the hub gubbins (wrapped twice or more around a small brass pulley) on a rohloff is less than 1.0mm in diameter. It can and does fray and break. When it is frayed even a little bit it is possible for the indexing in the hub not to work which can leave you between gears.

Seasoned riders take a spare cable of this sort on tour with them.  IIRC it is rather fiddly to fit a new one and Rohloff now sell an 'easy fit' version which has the cable installed already on a spare pulley. The 'easy fit' cable kit costs about four times as much as the basic cable kit.

cheers

If the cable failed you would just take the mech off and the gear can be changed with a small spanner.
I've never heard of a frayed cable causing the indexing to fail so would be curious to know where you've got that information from. I could not really envisage how that could possibly happen - the gear change nut doesn't care what the cable is doing, but if it did happen you would just take the mech off and manually put it in whatever gear you choose to be appopriate for single speed.

 I've seen it happen several times and folk who ride their Rohloff much know to take the cable along  as spare part.  On all hubs made before  a certain date (and quite a few afterwards) there is no external mech, the gubbins is built into the end of the hub; the wheel needs to come out and there is some disassembly required to get at the pulley or to manually set the gear. In any case the indexing works via some spring loaded detents; if the cable becomes draggy there is no reason for the shift mechanism to stop moving in one of the usual places, which leaves you between gears sometimes. A common cause of binding is that the frayed strands jam against the sides of the concertina tubes. I have even seen strands poking through the sides of the tubes.

In an emergency (no cable of the correct type available) I have taken a standard gear cable inner, and removed two or three strands from it. With luck this makes it slim enough to fit in the grooves of the rohloff pulley.

Arguably it is bad design, in that it should have been possible to engineer something that didn't use a special (from memory 0.95 to 1.05mm dia) cable. Standard gear inners are ~1.2mm, just too big to go in the grooves.  IIRC a genuine (old) SA 3s gear cable inner is thin enough for this job, but that is about the only standard cable that is.

Quote
It is quite fiddly to replace. I feel I have got the knack at doing it when I've done it, but it needs doing so rarely that by the time the next time comes I've forgot again... I think I've done it once in 7 years :)

yup it is fiddly alright. FWIW the cable is guaranteed to fail by fatigue; in common with a lot of cycle parts the way it is designed is very far from that which would give it an infinite fatigue life. As it happens the stresses in the cable are not wildly different from that seen in some models of shimano STI (e.g. the cable dia to pulley dia ratio) and one of my chums (who changes gear a lot) proved that it was unlikely that any inner he could buy would last more than ~150000 shifts in such an STI. These days he changes the gear inner at a mileage which corresponds with ~130000 shifts and this means he never has to deal with a knackered cable; replacing an unbroken cable is so much easier!

cheers
Title: Re: Di2 Failure mode
Post by: Ben T on 22 May, 2018, 06:29:27 pm
BITD you were not allowed a race start in even the most lowly road race unless your bike was checked to make sure it was safe. When non-aero brake levers were the norm, cable failures were quite common inside the brake levers. 
What is needed on many machines is something called 'proactive maintenance'.  Apologies if this is b-obvious but if you blithely carry on riding your bike until even the stupidest most unobservant person would notice a problem, you have gone way past the point at which you should have maintained it.  How do you know your brakes, chain and tyres etc are not worn out? You look at them, of course. Same goes for everything else. Nothing on a decent bike lasts for ever, if it did it would be built too heavy.
Exactly - you look at them, because they're visible. It's fine for things you can see. But you can't see fraying of the inner because it's hidden inside the outer, just like
the seatpost is hidden inside the frame.


 'Obviousness' is all relative; to my mind it is perfectly obvious that stuff wears out, breaks, and goes rusty, and if you want not to be caught out you need to check stuff instead of blithely assuming that it'll be alright today because it was OK yesterday.... ::-)

I've seen it happen several times and folk who ride their Rohloff much know to take the cable along  as spare part.  On all hubs made before  a certain date (and quite a few afterwards) there is no external mech, the gubbins is built into the end of the hub; the wheel needs to come out and there is some disassembly required to get at the pulley or to manually set the gear. In any case the indexing works via some spring loaded detents; if the cable becomes draggy there is no reason for the shift mechanism to stop moving in one of the usual places, which leaves you between gears sometimes. A common cause of binding is that the frayed strands jam against the sides of the concertina tubes. I have even seen strands poking through the sides of the tubes.

In an emergency (no cable of the correct type available) I have taken a standard gear cable inner, and removed two or three strands from it. With luck this makes it slim enough to fit in the grooves of the rohloff pulley.

Arguably it is bad design, in that it should have been possible to engineer something that didn't use a special (from memory 0.95 to 1.05mm dia) cable. Standard gear inners are ~1.2mm, just too big to go in the grooves.  IIRC a genuine (old) SA 3s gear cable inner is thin enough for this job, but that is about the only standard cable that is.
I have done - don't know exactly, but between 20k and 50k miles - and only changed the cable once or twice - and never had any problems, so I am going to venture forward the theory that it only frays or breaks if it has been installed badly/incorrectly*. There are specific instructions such as ensure the routing is smooth and doesn't have kinks, do not lube it, etc.
Obviously it's possible to very slightly fray the end when inserting it into the barrel...and have most of it contained but one or two strands poking free - I know, I've done it - and it's tempting to think oh it'll be ok. But the solution is not to continue with it, even though it would probably work - but replace the cable, which is rustrating, as you might have to wait a couple of days for it to arrive. Maybe this is where the people you've spoke to went wrong?

* a theory which I think also applies to Di2 as when I had a Di2 bike I never had any problems with it in 5 years.

Quote
yup it is fiddly alright. FWIW the cable is guaranteed to fail by fatigue; in common with a lot of cycle parts the way it is designed is very far from that which would give it an infinite fatigue life. As it happens the stresses in the cable are not wildly different from that seen in some models of shimano STI (e.g. the cable dia to pulley dia ratio) and one of my chums (who changes gear a lot) proved that it was unlikely that any inner he could buy would last more than ~150000 shifts in such an STI. These days he changes the gear inner at a mileage which corresponds with ~130000 shifts and this means he never has to deal with a knackered cable; replacing an unbroken cable is so much easier!

cheers

Yes it would fail due to fatigue... I can't find it now but I vaguely remember reading somewhere that it should be replaced every 20k miles. I wonder how many miles 130,000 shifts is on average?

I guess this is one  'regular' (ish) maintenance thing I can't really get away from. But, to me, a schedule that's well into 5 figures of miles is the right side of the line of how often I want to have to do something. Something that's affected by ingress is the wrong side of the line. Personally.
Title: Re: Di2 Failure mode
Post by: Ben T on 22 May, 2018, 06:35:31 pm
Arguably it is bad design, in that it should have been possible to engineer something that didn't use a special (from memory 0.95 to 1.05mm dia) cable. Standard gear inners are ~1.2mm, just too big to go in the grooves.  IIRC a genuine (old) SA 3s gear cable inner is thin enough for this job, but that is about the only standard cable that is.
er... I don't know whether you are referring to old ones, but mine uses cables that are thicker than standard gear inners. They are the same thickness as brake cables. i.e. thicker!
Title: Re: Di2 Failure mode
Post by: Brucey on 22 May, 2018, 10:54:39 pm
]
I have done - don't know exactly, but between 20k and 50k miles - and only changed the cable once or twice - and never had any problems, so I am going to venture forward the theory that it only frays or breaks if it has been installed badly/incorrectly*.
Quote
yup it is fiddly alright. FWIW the cable is guaranteed to fail by fatigue; in common with a lot of cycle parts the way it is designed is very far from that which would give it an infinite fatigue life. As it happens the stresses in the cable are not wildly different from that seen in some models of shimano STI (e.g. the cable dia to pulley dia ratio) and one of my chums (who changes gear a lot) proved that it was unlikely that any inner he could buy would last more than ~150000 shifts in such an STI. These days he changes the gear inner at a mileage which corresponds with ~130000 shifts and this means he never has to deal with a knackered cable; replacing an unbroken cable is so much easier!

cheers

Yes it would fail due to fatigue... I can't find it now but I vaguely remember reading somewhere that it should be replaced every 20k miles. I wonder how many miles 130,000 shifts is on average?

the number of shifts varies from rider to rider and also with terrain and gearing system, load on the cables and so forth.  If the gear cables on a rohloff get draggy, that increases the load in the pulley cable and shortens their life.  For example, for my chum 130000 shifts is only about 4000 miles but for me (on the same route with a  different bike with wider spaced gears) it might be nearer 40000 miles, and the loading on the cables is less on some of the bikes I might use. I'd guess for an average rider/terrain it might be around 10-15 thousand miles.

But fatigue is the inevitable death for these cables; a look at the design rules for wire ropes so as to give them a virtually infinite fatigue life will tell you that. BTW one of the elements in getting a long-lived wire rope is to make sure the cable is lubricated internally; the wire strands rub against one another otherwise. For this reason I recommend that you lubricate rohloff cables, even if rohloff don't.

cheers
Title: Re: Di2 Failure mode
Post by: Brucey on 22 May, 2018, 11:29:30 pm
BTW it was asked upthread why a Di2 system might be more likely to go into the wheel than a mechanical one, especially given that both have mechanical stop screws.

Well in a mechanical system when you go into bottom gear it isn't unusual for the mech position to be mainly determined by the stop screws rather than the indexing; the elasticity in the cable pulls the mech against the stop screw. Not sure if the same protocol applies to Di2 or not.

What anyone who has worked on many bikes may have noticed is that (as well as bent/badly adjusted mechs  going into the wheel instantly) in some cases the rider habitually really hammers the mech into the stop screws and this causes premature wear; the stop screw just digs itself a hole in the part it bears against.

I'd suppose that the same thing might happen with a Di2 system. There is a current sensor that backs the power off if the stall current is reached but until that kicks in the load in the mech is at least as much (actually a lot more) than even the most ham-fisted rider might generate in a mechanical system.

In most of the gears the Di2 system works like any other servo; the system powers until a resolving element of some kind tells the system it is in the right place and the motor quits.  Thus a failure of the resolver (or the programming or the adjustment) might allow the system to power into the end stop for bottom gear and appear to work 'normally' but is actually wearing the stop screw at high speed.

Most systems of this type have a feedback arrangement, i.e. they provide a bigger signal to the motor when there is a greater error in position than is normal; thus if the shift is delayed for whatever reason, the motor will exert more torque than normal and may even overshoot the intended position before settling in on it. This could easily damage the stop screw.

With a mechanical system a rider might notice a noise from the mech tickling the wheel during the overshift (i.e. while they are still pushing on the lever) e.g. because the stop screw is wearing, and realise that the system is getting out of adjustment. They certainly won't be likely to keep hammering on the shift lever after the shift has gone in.  I'm not sure that the same thing will happen with a Di2 system; if the stop  screw limits mech position then it will just wind into the wheel ever more with every shift. If the stop screw is worn or out of adjustment the resolver may position the mech correctly most of the time but if a tiny fault develops in the resolver (or the system doesn't shift soon enough, under load, and then overshoots when the shift happens) then the mech might easily end up in the wheel even if the system worked OK on the workstand.

Remember I said that complex systems have multiple failure modes? Well you might suffer the same kind of fault many times over before being sure what actually caused it; investigating the mangled remains of the mech might not tell you that much.... ::-)

I guess there are two main things so far as users are concerned;

1) you either do (K) or do not (I) understand how the technology works  and
2) you either do (B) or do not (U) believe that the technology is implemented in such a way as it is less likely to go wrong/be unfixable vs alternative systems.

I guess if anything I'm a 'KU'; there are a lot of folk who are IB and some who are KB.

cheers
Title: Re: Di2 Failure mode
Post by: Kim on 23 May, 2018, 12:09:24 am
I'd suppose that the same thing might happen with a Di2 system. There is a current sensor that backs the power off if the stall current is reached but until that kicks in the load in the mech is at least as much (actually a lot more) than even the most ham-fisted rider might generate in a mechanical system.

I can't be the only one thinking of the Commodore 1541 disk drive.
Title: Re: Di2 Failure mode
Post by: simonp on 23 May, 2018, 12:26:54 am
I'd suppose that the same thing might happen with a Di2 system. There is a current sensor that backs the power off if the stall current is reached but until that kicks in the load in the mech is at least as much (actually a lot more) than even the most ham-fisted rider might generate in a mechanical system.

I can't be the only one thinking of the Commodore 1541 disk drive.

oh I think you can
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 23 May, 2018, 01:13:24 am

Thinking more about the proposal to ban roadside assistance. Surely a progression of this is that a rider should use the same bike for all stages? Currently most pros will have 3 different bikes at a grand tour, a climber, an aero bike, and a tt bike. If you're not allowing road side assistance, doesn't all the same reasoning say one bike, one tour?

Would certainly mix things up, and could help the poorer teams. A bit like the idea of "one bike cross" in amateur cyclo cross...

if you did go that route, would you allow swapping cassette for the mountain stages? Would you allow adding clip on aero bars on the tt stage?

Maybe we should go back to the original plan where riders rode between the parcours of the stages... and did everything self reliant and oh wait that's the tcr... as you were...

J
Title: Re: Di2 Failure mode
Post by: Karla on 23 May, 2018, 08:14:06 am

Thinking more about the proposal to ban roadside assistance. Surely a progression of this is that a rider should use the same bike for all stages? Currently most pros will have 3 different bikes at a grand tour, a climber, an aero bike, and a tt bike. If you're not allowing road side assistance, doesn't all the same reasoning say one bike, one tour?

Would certainly mix things up, and could help the poorer teams. A bit like the idea of "one bike cross" in amateur cyclo cross...

if you did go that route, would you allow swapping cassette for the mountain stages? Would you allow adding clip on aero bars on the tt stage?

Maybe we should go back to the original plan where riders rode between the parcours of the stages... and did everything self reliant and oh wait that's the tcr... as you were...

J

One bike rules are already a thing, either in being far flung races or lower form the hierarchy, for precisely the reasons of stopping riders having to own/transport multiple bikes.
Title: Re: Di2 Failure mode
Post by: DuncanM on 23 May, 2018, 09:18:13 am

Page 9 of this thread. I'm impressed. I've really enjoyed the discussion. Keep the comments coming.

Currently I'm leaning very much towards going for Ultegra Di2, with Mechanical disks. Sub compact chainset (46/30 from FSA), with IQ² power meters, On an S&S coupled Steel frame. With a nice SON dyno hub with Edelux II lighting...

Now I just need to finalise the design of the frame, and find the money for it all...

Keep the discussion going, I'm enjoying it.

J
I assume the mechanical disks are because you want to be able to take it apart with the S&S couplers? If not, seriously consider hydro. They probably fall (even further than mechanical disks!) foul of Brucey's ideals, but they work very well indeed, and need less faffing about with than mechanical disks...
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 23 May, 2018, 09:41:48 am

Thinking more about the proposal to ban roadside assistance. Surely a progression of this is that a rider should use the same bike for all stages? Currently most pros will have 3 different bikes at a grand tour, a climber, an aero bike, and a tt bike. If you're not allowing road side assistance, doesn't all the same reasoning say one bike, one tour?

Would certainly mix things up, and could help the poorer teams. A bit like the idea of "one bike cross" in amateur cyclo cross...

if you did go that route, would you allow swapping cassette for the mountain stages? Would you allow adding clip on aero bars on the tt stage?

Maybe we should go back to the original plan where riders rode between the parcours of the stages... and did everything self reliant and oh wait that's the tcr... as you were...

J
Calling it a proposal is probably giving it too much importance. It was just Fotheringham's answer when asked what he thought could be done to make road racing more exciting. His logic was nothing to do with one bike for the whole race, it was that introducing the element of luck would create more drama. Get a puncture on a breakaway or your Di2 sends the mech into the spokes  ;) just before the final sprint and the rider would be frustrated but the crowds would feel the tension, seems to be the idea.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 23 May, 2018, 12:04:26 pm
I assume the mechanical disks are because you want to be able to take it apart with the S&S couplers? If not, seriously consider hydro. They probably fall (even further than mechanical disks!) foul of Brucey's ideals, but they work very well indeed, and need less faffing about with than mechanical disks...

Not really, it's more that on a the side of a mountain in Scandinavia, I can bodge working brakes with a spare cable, where as with Hydrolics, whilst they look to have a very high MTBF, I am concerned that the failure would be somewhat terminal.

I've been using cable disc brakes for 10 years, I understand them, and know their quirks. I know that Hydrolics are better in every measurable way, but if I lose the liquid due to collission, accident etc... I'm screwed. I can carry a spare brake cable.

J
Title: Re: Di2 Failure mode
Post by: DuncanM on 23 May, 2018, 05:14:23 pm
I assume the mechanical disks are because you want to be able to take it apart with the S&S couplers? If not, seriously consider hydro. They probably fall (even further than mechanical disks!) foul of Brucey's ideals, but they work very well indeed, and need less faffing about with than mechanical disks...

Not really, it's more that on a the side of a mountain in Scandinavia, I can bodge working brakes with a spare cable, where as with Hydrolics, whilst they look to have a very high MTBF, I am concerned that the failure would be somewhat terminal.

I've been using cable disc brakes for 10 years, I understand them, and know their quirks. I know that Hydrolics are better in every measurable way, but if I lose the liquid due to collission, accident etc... I'm screwed. I can carry a spare brake cable.

J
Surely the same argument (with the possible exception of the better in every way bit ;) ) applied to Di2?
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 23 May, 2018, 05:38:46 pm
Hydraulic brakes with S&S couplers are a painful combination. You have to remove the rear caliper and hose from the frame to allow easy packing of drop handlebars and the two frame pieces. You can split a bare length of brake cable, leaving the rear caliper on the bike.

I've had a S&S Frezoni since 1999. Depending on the exact arrangement (large frames are harder to pack), you sometimes have to unbolt the front rim brake caliper from S&S bikes to get enough cable slack to pack the drop bar. Hydraulic brakes with a hose inside a fork blade or frame would be a no go.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 23 May, 2018, 05:55:49 pm
Surely the same argument (with the possible exception of the better in every way bit ;) ) applied to Di2?

I can carry a spare Di2 cable, I can fix that at the side of the road. I can always get it into a single gear, maybe even run it as a 2 speed bike (front only).

Di2 and S&S couplers also has the advantage that I don't have to worry about gears going out of alignment everytime I reassemble the bike...

Should I be starting a new thread for Hydraulic brake failure modes?

J
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 23 May, 2018, 06:10:40 pm
Wouldn't the ideal shifting system for a bike with S&S couplings be Sram Etap, because it's wireless?
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 23 May, 2018, 06:12:42 pm
Wouldn't the ideal shifting system for a bike with S&S couplings be Sram Etap, because it's wireless?

Yes, and no. It means 3 batteries to charge. And as someone who has done wireless stuff both terrestrial and in orbit, wireless stuff is basically black magic and harder to debug. I'll take an electrical cable I can plug/unplug over wireless any day.

J
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 23 May, 2018, 06:26:14 pm
I've done a lot of stuff in orbit too. Orbit of the sun.  ;D
Title: Re: Di2 Failure mode
Post by: Brucey on 23 May, 2018, 09:03:49 pm
there are such things as 'dry break' hydraulic connectors. They are fiercely expensive but they may provide a solution to Hydro brakes and S&S couplings.

BTW hydro brakes will of course (sooner or later) fail to a leak. There is no maintenance regime (other than routine replacement of seal parts, and even then it isn't guaranteed) that helps to stave off this outcome.

 They also have the side effect of making the very lazy (who like to buy these things because they are 'low maintenance', ha!) end up riding dangerous bikes.  With 'open' type hydro brakes the pads can wear down to the backing and there is no clue that this has happened until it is too late.

With other brakes you need to manually adjust them which means you are more likely to keep an eye on the condition of the brake blocks/pads.

cheers
Title: Re: Di2 Failure mode
Post by: thing1 on 23 May, 2018, 10:48:09 pm
Di2 and S&S couplers also has the advantage that I don't have to worry about gears going out of alignment everytime I reassemble the bike...

Absolutely. Not just with S&S coupler reassembly, which is a breeze, but we've had the rear triangle of our tandem rebuilt twice in recent years and both times the RD was just bolted right back on and continued to shift flawlessly without any tuning needed. (FD is a completely different kettle of fish - but that's not the fault of di2 but the stupid clamp on FD mount that you can never get in the same place twice, not to mention chainrings that slowly change shape over time.)

Couplers is not enough to make me go wireless - the time it takes to reconnect the di2 plugs is a minuscule portion of the flying with bike experience.
In fact, a NON-coupled bike is where I'd consider wireless, as internal wiring is contra-indicated.  On a coupled bike internal wiring replacement / maintenance is far more accessible.
Title: Re: Di2 Failure mode
Post by: Phil W on 23 May, 2018, 11:32:41 pm
BTW hydro brakes will of course (sooner or later) fail to a leak. There is no maintenance regime (other than routine replacement of seal parts, and even then it isn't guaranteed) that helps to stave off this outcome.

True, but I am running xtr 2004 hydro and it is still on original hose and fitment etc.  So 14 years and still going strong and the mileage is not inconsiderable.  As for not noticing pads wearing down, only if you are mechanically inept and probably would not notice a flat on a fast downhill either.

It is a bit like household plumbing which as we know regularly lasts a couple of decades before leaks start, and the leaks start small.
Title: Re: Di2 Failure mode
Post by: Brucey on 24 May, 2018, 12:46:16 am
needless to say they don't all last that long.... ;)  and nor do the leaks always 'start small'.

You can probably quantify the amount of work that a brake has done by how many pad sets it has got through. Count about four organic/semi-metallic pad sets equivalent to one sintered pad set, maybe?

cheers

Title: Re: Di2 Failure mode
Post by: sg37409 on 24 May, 2018, 09:23:02 am
IME with low end shimano hyd brakes, the callipers weep oil inside. Virtually invisible to the eye, but the effect is very evident to the ear and in terms of performance. Replacing the pads works for a while, but only replacing the calliper works longer term. Ive got about 2 years of very regular (town) use out of a calliper. The performance is so good, I put up with this pita.
Title: Re: Di2 Failure mode
Post by: Brucey on 24 May, 2018, 10:41:12 am
there is a known (and quite common) issue with some shimano calipers; it seems that the 'O' ring that seals the joint between the caliper body halves doesn't always fit/seal well.  Folk have experimented with going a size up on that O ring and sometimes it has worked OK for them.

I have a couple of failed calipers to investigate at some point but the culprit will likely be

- poor tolerancing on the depth/width of the O ring groove
- porosity in the caliper body castings
- poor surface finish quality on the O ring sealing faces.

To test for this issue , clean the caliper body thoroughly, install some old pads, wrapped in tissue paper, and leave the bike pvernight with an elastic band pulling the  lever towards the handlebar, so that there is a modest pressure in the system. If the system is leak-tight, the tissue will stay dry. If there is a leak, the tissue will have oil on it. If the leak is slow enough, the oil will be localised and you will be able to identify whether it is coming from one of the piston seals or the caliper body joint.

Shimano parts like these have a two-year warranty on them and you shouldn't have any trouble claiming if there is a leaky caliper joint; virtually nothing you can do to a system will make that joint leak if it is good to start with.

cheers
Title: Re: Di2 Failure mode
Post by: mzjo on 24 May, 2018, 10:52:18 am
I assume the mechanical disks are because you want to be able to take it apart with the S&S couplers? If not, seriously consider hydro. They probably fall (even further than mechanical disks!) foul of Brucey's ideals, but they work very well indeed, and need less faffing about with than mechanical disks...

Not really, it's more that on a the side of a mountain in Scandinavia, I can bodge working brakes with a spare cable, where as with Hydrolics, whilst they look to have a very high MTBF, I am concerned that the failure would be somewhat terminal.

I've been using cable disc brakes for 10 years, I understand them, and know their quirks. I know that Hydrolics are better in every measurable way, but if I lose the liquid due to collission, accident etc... I'm screwed. I can carry a spare brake cable.

J

Apart from the fact that screwed is not the word I would use in front of a lady, I am inclined to say that any collision or accident that leaves you with inoperable hydraulic brakes may well also leave you with much bigger complications of the type "inoperable body". The subset that includes hydro brakes us and excludes corporal damage may very well be infinitely small.

I would however accept the other failure modes and inconveniences that the more experienced riders have mentioned. I did think of "push-pull" couplers as a way of disconnecting pipes for an S&S coupled frame but I think probably the tiny amount of air admitted at each reconnection would pose a problem on a bike brake system, fully sealed should work better.
Title: Re: Di2 Failure mode
Post by: Brucey on 24 May, 2018, 11:11:04 am
the manufacturers of such 'dry break' couplings claim that they are suitable for hydraulic brakes.  However blurb is one thing (they may have omitted that some kind of bleed is required; a small bubble in the line might make its own way out of the MC without trouble I suppose...?) and reality is quite  another; I have not felt the urge to splash the cash on such couplings so I have not yet tried them for myself.

BTW my solution to a travelling bike is to take an old Rudge Bi-Frame and to convert that to dropped handlebars.  I daresay the frame weighs a pound or two more than it might otherwise but then the bike isn't larded up with stuff like disc brakes or fragile gear shifters and so forth.  It looks slightly odd, but goes about as well as most touring bikes and rides like a normal bike. There are no couplings required in the controls; the only complications are that

a) the cable runs are positioned so that they can fill up with crud a bit too easily for my liking and
b) if full mudguards are fitted they need to be QD to get a the smallest package.

 Overall, for the amount that I use the bike I can put up with its few shortcomings.

FWIW if you must have disc brakes on a bike that packs down small, there is something to be said for centrelock discs; they can be removed fairly quickly and this greatly lessens the chances of them being bent whilst the bike is being transported.

cheers
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 24 May, 2018, 11:18:56 am
A tired rider crashed during a long brevet I was riding in France a couple of years ago. His damage involved some lost skin and torn lycra. A Shimano hydraulic brake was toast and hydraulic fluid leaked onto his hand for the last day. He finished the fairly flat route to get to the finish.
Title: Re: Di2 Failure mode
Post by: mzjo on 24 May, 2018, 12:34:29 pm
A tired rider crashed during a long brevet I was riding in France a couple of years ago. His damage involved some lost skin and torn lycra. A Shimano hydraulic brake was toast and hydraulic fluid leaked onto his hand for the last day. He finished the fairly flat route to get to the finish.

Oops; I really didn't think master cylinders were that fragile! Was that on drop bars? I am more used to the idea that in a crash the units can turn and most of the time the tips of the levers will break (aided by a suitably placed file cut to prevent the whole lever going but most would not want to do that on very expensive top end bike kit).
Title: Re: Di2 Failure mode
Post by: Kim on 24 May, 2018, 01:46:36 pm
Apart from the fact that screwed is not the word I would use in front of a lady, I am inclined to say that any collision or accident that leaves you with inoperable hydraulic brakes may well also leave you with much bigger complications of the type "inoperable body". The subset that includes hydro brakes us and excludes corporal damage may very well be infinitely small.

Depends on the bike.  My tourer has a habit of landing on the handlebar controls when it falls over (I have a sacrificial bell to protect the left side, but the right has a mirror in that position so is still vulnerable).  Normally it's the bar-end shifters that are the problem (I have a parking brake on a friction thumb-shifter that can be re-purposed as a backup), but I've had mostly-cosmetic damage to cable brake levers in crashes I've cycled away from that could well have been terminal for hydraulics.
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 24 May, 2018, 09:16:18 pm
A tired rider crashed during a long brevet I was riding in France a couple of years ago. His damage involved some lost skin and torn lycra. A Shimano hydraulic brake was toast and hydraulic fluid leaked onto his hand for the last day. He finished the fairly flat route to get to the finish.

Oops; I really didn't think master cylinders were that fragile! Was that on drop bars? I am more used to the idea that in a crash the units can turn and most of the time the tips of the levers will break (aided by a suitably placed file cut to prevent the whole lever going but most would not want to do that on very expensive top end bike kit).

Yes, Dura-Ace hydraulics and (from vague memory) Di2. I think the hose pulled out of the lever when the lever rotated on the bar during the crash but didn't have time to thoroughly diagnose things by the side of the road.
Title: Re: Di2 Failure mode
Post by: Brucey on 28 May, 2018, 10:54:08 pm
IME with low end shimano hyd brakes, the callipers weep oil inside. Virtually invisible to the eye, but the effect is very evident to the ear and in terms of performance. Replacing the pads works for a while, but only replacing the calliper works longer term. Ive got about 2 years of very regular (town) use out of a calliper. The performance is so good, I put up with this pita.

further to the above, I have stripped one of the failed shimano calipers I have.  The leak was evidently massive; the pads were absolutely gopping wet with oil.

I can report that there was very clear evidence of corrosion in the grooves that retain the main piston seals. The piston bore and the grooves are bare, unprotected aluminium. There was also a little filiform corrosion on the caliper body, of a sort that is commonly seen if a little road salt gets under the caliper body paint in the winter.

A side effect of the corrosion was that the pistons became sticker than normal, because the groove with the seal in it was only just large enough to contain the seal to start with, and the seal became pushed more tightly against the piston. This meant uneven piston movement and a lack of piston retraction, as well as a worsening leak.

  The corrosion in the seal grooves is relatively thick and flakey; oil would have had no trouble in seeping through it and out of the hydraulic circuit.  I have seen similar corrosion in caliper bodies that use DOT4 fluid, too. The shimano mineral oil appeared not to provide much corrosion resistance; the corrosion was almost as bad (where it mattered) as with the DOT4 calipers, even though the DOT4 fluid absorbs water and is known to stimulate corrosion.

For commuting/winter training use, especially on roads with road salt, I would describe such failures as 'entirely predictable, and almost inevitable'; there is literally nothing to prevent salty water from penetrating and corroding the vital working parts of the caliper.

The caliper in question was a basic shimano hydro caliper, but the materials and construction used are not dissimilar to more expensive models.  As I commented elsewhere in this thread, it is the fate of all hydraulic systems to fail to a leak. If you use them in the winter weather, this counts double, and on the road, more again. I would (without hesitation) describe the design as 'completely unsuitable for UK road conditions'.

If you must use disc brakes for commuting, it probably makes more sense to use mechanical discs.  BB5 or BB7 may have their issues, but provided you keep the FPA from seizing, strip and lube the ramps/balls every year or two, and keep the cables in good shape, they ought to last a very long time indeed. Replacing hydro brakes every eighteen months would soon get old, as would the possibility that at any moment they could puke oil over the discs and pads and leave you with basically no brakes...

cheers
Title: Re: Di2 Failure mode
Post by: jiberjaber on 29 May, 2018, 12:32:51 am
IME with low end shimano hyd brakes, the callipers weep oil inside. Virtually invisible to the eye, but the effect is very evident to the ear and in terms of performance. Replacing the pads works for a while, but only replacing the calliper works longer term. Ive got about 2 years of very regular (town) use out of a calliper. The performance is so good, I put up with this pita.

further to the above, I have stripped one of the failed shimano calipers I have.  The leak was evidently massive; the pads were absolutely gopping wet with oil.

I can report that there was very clear evidence of corrosion in the grooves that retain the main piston seals. The piston bore and the grooves are bare, unprotected aluminium. There was also a little filiform corrosion on the caliper body, of a sort that is commonly seen if a little road salt gets under the caliper body paint in the winter.

A side effect of the corrosion was that the pistons became sticker than normal, because the groove with the seal in it was only just large enough to contain the seal to start with, and the seal became pushed more tightly against the piston. This meant uneven piston movement and a lack of piston retraction, as well as a worsening leak.

  The corrosion in the seal grooves is relatively thick and flakey; oil would have had no trouble in seeping through it and out of the hydraulic circuit.  I have seen similar corrosion in caliper bodies that use DOT4 fluid, too. The shimano mineral oil appeared not to provide much corrosion resistance; the corrosion was almost as bad (where it mattered) as with the DOT4 calipers, even though the DOT4 fluid absorbs water and is known to stimulate corrosion.

For commuting/winter training use, especially on roads with road salt, I would describe such failures as 'entirely predictable, and almost inevitable'; there is literally nothing to prevent salty water from penetrating and corroding the vital working parts of the caliper.

The caliper in question was a basic shimano hydro caliper, but the materials and construction used are not dissimilar to more expensive models.  As I commented elsewhere in this thread, it is the fate of all hydraulic systems to fail to a leak. If you use them in the winter weather, this counts double, and on the road, more again. I would (without hesitation) describe the design as 'completely unsuitable for UK road conditions'.

If you must use disc brakes for commuting, it probably makes more sense to use mechanical discs.  BB5 or BB7 may have their issues, but provided you keep the FPA from seizing, strip and lube the ramps/balls every year or two, and keep the cables in good shape, they ought to last a very long time indeed. Replacing hydro brakes every eighteen months would soon get old, as would the possibility that at any moment they could puke oil over the discs and pads and leave you with basically no brakes...

cheers
So the same as ceramic pistons?
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 07:29:35 am
by itself, I don't think the piston material would make a big difference in this case; the corrosion did its evil work in a crevice between the groove in the aluminium caliper body and the piston seal ring.  The quality of the sealing between the piston seal ring and the piston itself was not compromised, i.e. the oil leaked around the outside of the seal.   There was some corrosion of the caliper body in the piston bore, but that didn't seem to have done any real damage.

 Thus I don't think it would make much difference if the piston were made from a resin (as per the less expensive brakes) or ceramic; if the caliper body is made the same way then the same kind of corrosion will be likely to  occur.

FWIW the only way I can think of staving off corrosion is to

a) make quite sure that you don't get road salt in the workings (so offroad use is less likely to be harmful, unless the soil pH is abnormal, and even then washing the bike should help)
b) to routinely put a drop of brake fluid (mineral oil) on the outside of the piston and hope that it does some good (NB this is often required anyway  to retain any semblance of balanced piston retraction)
c) to strip the caliper and to use an inert non-melting grease (such as Silicon grease) where the seal fits into the caliper body, and between the piston and bore on the air side of the seal.

The Si grease should provide some kind of barrier but it will be pushed out the crevice; every time the brake is used, the seal is pushed hard against the faces of the crevice and anything like a grease will be squodged out and in use may be lost altogether.

I suppose it is possible that the piston bore and groove are somehow treated (eg anodised) in other calipers. However I'm not sure this provides a really good sealing face and probably wouldn't be 100% proof against salt water corrosion anyway.

BTW the other leak path in these calipers is where the two caliper halves join and seal against one another. The joint is made flat on one side and a groove to accept an 'O' ring is machined in the other. In the caliper I looked at, the flat face had been polished to provide a good sealing face. The joint interface had additionally been protected (from corrosion) using some kind of mastic sealant. However the O-ring groove wasn't so well finished (so may have leaked) and the O-ring itself seemingly hadn't been made from the same material as the piston seal; the O-ring had become permanently flattened and had hardened too. You would not want to try and re-use this O-ring.

cheers


cheers
Title: Re: Di2 Failure mode
Post by: citoyen on 29 May, 2018, 09:28:10 am
As I commented elsewhere in this thread, it is the fate of all hydraulic systems to fail to a leak. If you use them in the winter weather, this counts double, and on the road, more again. I would (without hesitation) describe the design as 'completely unsuitable for UK road conditions'.

This is interesting, given that one of the supposed benefits of disc brakes is better performance in all weather conditions, hence they are often marketed as ideal for winter bikes. Must admit that calliper corrosion is not something that would ever have occurred to me as a potential cause for concern.
Title: Re: Di2 Failure mode
Post by: rafletcher on 29 May, 2018, 09:37:16 am
As I commented elsewhere in this thread, it is the fate of all hydraulic systems to fail to a leak. If you use them in the winter weather, this counts double, and on the road, more again. I would (without hesitation) describe the design as 'completely unsuitable for UK road conditions'.

This is interesting, given that one of the supposed benefits of disc brakes is better performance in all weather conditions, hence they are often marketed as ideal for winter bikes. Must admit that calliper corrosion is not something that would ever have occurred to me as a potential cause for concern.

Indeed. Motorcycles have been managing British winter weather fine for many years with disc brakes. Brucey doesn’t like them (disc brakes, to be clear) ETA - on bicycles that have “drop bars” to be crystal clear,  and will research any potential failure mode in order to support that view. Of course there will be failures, but as has been pointed out elsewhere (and refuted by Brucey, who can apparently cycle thousands of winter miles with rim brakes and never need to replace a rim) many of us view the replacement of a calliper after several years service as an acceptable price to pay versus the costs of new wheels, or rebuilt wheels with new rims and spokes, given the superior overall braking performance of discs, in particular hydraulic ones (which are ok for MTB but no good for “drop bar” - read “road”? - bikes).
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 09:49:06 am
Indeed. Well put.

Here's some balance...

Enve rim (worn through winter use with rim brakes). Inevitable. £1000.

Dura-ace disc caliper (replaced through failure, although I've yet to hear of one) £108

Taking it down to the bottom of the road range, 105, and a new caliper is £30.  Can you get an equivalent level rim purchased and rebuilt for £30?  Think not.

Rim wear is inevitable in the relative short-term. Caliper failure, not so much.



 
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 10:10:29 am
I'm getting sick to death of others putting words into my mouth that I never said.  For example I said that rims need not wear out very quickly. That is not to say that they cannot do so. But when I see folk (following advice) reject rim brakes as suitable for (say) summer touring 'because their rims will wear out and this is a problem' I would say that they are being very badly misinformed on several counts.

If I "didn't like disc brakes" I wouldn't have them on any car, motorcycle, or bicycle. As it is I have all these, in multiples. My objection to the headlong adoption of disc brakes on (all) bicycles is mainly the current received wisdom that 'they are the best' for various jobs. In many cases they are certainly not 'the best' and those who are keen on them appear  not to be cognisant of the true facts of the matter and/or are also prepared to ignore any knock-ons and consequences that arise from their adoption. They are ably assisted in this by a basically 100% sycophantic/deluded cycling media, who are prepared to say 'everything new is lovely' without much testing or analysis to back this view up.  It is pretty clear that (say) riding on UK roads in the wintertime is very far away from the brief of most cycle designers; what works OK on a sunny weekend can rapidly turn into a complete PITA if subjected to the daily grind....

  Note that car disc brake calipers usually have an additional dust boot that prevents water from getting down the piston bore. So do many motorcycle brakes. Both regularly run higher caliper temperatures and airspeeds (which help drive moisture out) than most bicycle disc brakes do, certainly in typical winter training/commuting use.

Car brakes and motorcycle brakes without dust boots on their calipers regularly suffer seized pistons (due to corrosion),  and ones with aluminium caliper bodies of course suffer worst of all.

So, (leaving aside that motorcycles these days are also more likely to be fair-weather toys than anything else) that bicycle disc brakes can suffer similarly should be absolutely no surprise to anyone.

cheers
Title: Re: Di2 Failure mode
Post by: grams on 29 May, 2018, 10:18:27 am
I don't know how you can control for the number of bikes out there that don't need repair and therefore don't get seen by the Bruceys of the world.

There's an awful lot of MTBs sold in the last decade with hydraulic discs, many of them used as commuter and utility bikes and if they failed at the rate Brucey infers I think we would know about it.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 10:30:48 am

Here's some balance...


hmm not the word I'd have chosen.... ;)

Quote
....a new caliper is £30.  Can you get an equivalent level rim purchased and rebuilt for £30? 

does this caliper magically fit and bleed itself then? Does it clean up or replace the contaminated/worn disc too?.... ::-)

 Most LBSs consider it most cost-effective to sling any faulty flat bar disc brake in the bin rather than mess about with it.  One reason dropped bar hydro discs are not the same proposition is that you are in for a lot of DIY or a fairly substantial labour charge to get the things fitted and maintained. Many LBS are presently absorbing some of this because their customers don't expect an hour's labour charge for replacing a caliper. In point of fact it can take longer than that, depending on the hose condition, routing, and whether the bleeding goes well or not.

Busy workshops are increasingly making more realistic labour charges for certain jobs on modern bikes, as they realise they are going to go bust if they carry on subsidising them. For example I recently saw an 'aero' road bike in an LBS for recabling and all the cables (and indeed the brake calipers themselves) were hidden behind covers/within the frame/stem/forks etc.  The customer chose not to go ahead with the job when he was quoted 'about £250, but it might be more because of the unknowns in this cable routing' for parts and labour on this job.  I thought their estimate was quite realistic.

Quote
Rim wear is inevitable in the relative short-term. Caliper failure, not so much.

I own rims that have seen tens of thousands of miles of all weather use and are old enough to vote.  I have also destroyed a rim (through wear) in a single alpine descent, under very exceptional circumstances.  I don't think rim wear is quite as inevitable as some folk think.

 I also think that by contrast spraying salty water onto certain materials combinations is going to have an effect for sure.

cheers
Title: Re: Di2 Failure mode
Post by: mrcharly-YHT on 29 May, 2018, 10:38:45 am
It very much depends on the riding conditions, surely?

When I used to pile up a lot of commuting miles I was getting sick of wearing out rims. I washed off my bikes regularly, replaced brake pads with monotonous regularity, but still was replacing a rim about once a year. Brake pads lasted, in winter, about a month.

Disc brakes have been a revelation. Rims just didn't wear. I had an early pad failure with the oem pads and no problems since then. Pads, when I was still doing lots of miles, lasted about a year. Wheels were so much cleaner.

Sure, there are downsides, but for some types of riding, disc brakes are superior. More reliable, more durable, less maintenance required. More reliable braking.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 10:44:35 am

Here's some balance...


hmm not the word I'd have chosen.... ;)

Quote
....a new caliper is £30.  Can you get an equivalent level rim purchased and rebuilt for £30? 

does this caliper magically fit and bleed itself then? Does it clean up or replace the contaminated/worn disc too?.... ::-)

 Most LBSs consider it most cost-effective to sling any faulty flat bar disc brake in the bin rather than mess about with it.  One reason dropped bar hydro discs are not the same proposition is that you are in for a lot of DIY or a fairly substantial labour charge to get the things fitted and maintained. Many LBS are presently absorbing some of this because their customers don't expect an hour's labour charge for replacing a caliper. In point of fact it can take longer than that, depending on the hose condition, routing, and whether the bleeding goes well or not.

Busy workshops are increasingly making more realistic labour charges for certain jobs on modern bikes, as they realise they are going to go bust if they carry on subsidising them. For example I recently saw an 'aero' road bike in an LBS for recabling and all the cables (and indeed the brake calipers themselves) were hidden behind covers/within the frame/stem/forks etc.  The customer chose not to go ahead with the job when he was quoted 'about £250, but it might be more because of the unknowns in this cable routing' for parts and labour on this job.  I thought their estimate was quite realistic.

Quote
Rim wear is inevitable in the relative short-term. Caliper failure, not so much.

I own rims that have seen tens of thousands of miles of all weather use and are old enough to vote.  I have also destroyed a rim (through wear) in a single alpine descent, under very exceptional circumstances.  I don't think rim wear is quite as inevitable as some folk think.

 I also think that by contrast spraying salty water onto certain materials combinations is going to have an effect for sure.

cheers

Does that worn rim magically unbuild itself, and the spokes then build themselves into a new rim. Does it magically remove tyre and tube and the refit and inflate?

It takes me about 5 minutes to bleed a disc brake. I reckon I could remove, replace, and bleed a new one quicker than a rim could be removed replaced, rebuilt and true, tyre removed, replaced and inflated.
Title: Re: Di2 Failure mode
Post by: simonp on 29 May, 2018, 11:11:05 am
I rebuilt the brakes on my old motorbike cleaned out with new seals. I think at the costs quoted above I’d be binning and replacing as well.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 02:35:33 pm

....It takes me about 5 minutes to bleed a disc brake....


that might be the funniest thing I have ever read.... ;)

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 03:00:25 pm
Laugh it up
Title: Re: Di2 Failure mode
Post by: simonp on 29 May, 2018, 03:11:51 pm
It's probably a lot easier to bleed the brakes on Shimano Ultegra than it was on the motorbike. Because of the ABS control unit, the brakes must be bled by drawing fluid from the caliper. You unscrew the bleed screw a little and use a suction pump to pull fluid through. However my experience was that the bleed screw threads became leaky at this stage, so I was drawing air as well as fluid. This made it very hard to know if there was any real air in the system. I left it overnight and found the brakes really spongy in the morning so had to do it again, with an MOT booked the same day.  :facepalm:
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 03:24:14 pm
Shimano Road discs are very quick and easy to bleed if you are competent.

Not everybody is, so that may well account for others taking longer.
Title: Re: Di2 Failure mode
Post by: Ben T on 29 May, 2018, 03:31:08 pm
Hope discs are also very easy to bleed.
Last time i did it the process was as follows:
1. Remove brake from bike on monday.
2. Write letter asking very nicely if the nice mechanics at hope could please bleed it for me.
3. Insert brake and letter in package. Post. (Still monday.)
4. Receive parcel on wednesday containing bled brake and caliper serviced. Open and refit brake to bike.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 03:41:56 pm
if you want to/have to draw the fluid through (say) an ABS unit, it makes sense to wrap PTFE tape round the screw threads on the bleed nipple. This helps avoid air being dragged in. It also helps to avoid corrosion of the bleed nipple thread subsequently.

If it were swift and easy to bleed hydraulic brakes then fewer of them would end up in the bin. I've done about a dozen different bicycle systems and they all varied in layout and none of them 'easy'. Repeat performances were not often much quicker. My bleed kit consists of about forty separate items, and even so I think it is about evens as to whether I will need more bits and pieces to do a 'new' system i.e. one that I have not encountered before; it is almost like the folk designing this stuff take making it differently as some kind of challenge....  Mechanics who do this sort of thing it all day long know that it isn't a quick job; in particular getting all the air out of a new rear caliper can be a bit of a stinker with some brakes on some bikes.

cheers
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 29 May, 2018, 03:51:07 pm
I'm getting sick to death of others putting words into my mouth that I never said.  For example I said that rims need not wear out very quickly. That is not to say that they cannot do so. But when I see folk (following advice) reject rim brakes as suitable for (say) summer touring 'because their rims will wear out and this is a problem' I would say that they are being very badly misinformed on several counts.

I've read in several articles that running rim brakes on heavy loaded touring bikes can be problematic on long descents, primarily due to the rims heating the tyre up. I've not experienced it first hand. I prefer disc brakes, and have run them for the last decade. But I can see the logic behind it.

J
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 03:51:20 pm

If it were swift and easy to bleed hydraulic brakes then fewer of them would end up in the bin. I've done about a dozen different bicycle systems and they all varied in layout and none of them 'easy'. Repeat performances were not often much quicker.

Again, it's a question of competence.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 03:58:59 pm
perhaps you would like to tell us about how many different systems you have worked on and indeed how many you have installed with all the parts bone dry to start with....

cheers
 
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 29 May, 2018, 03:59:46 pm
Busy workshops are increasingly making more realistic labour charges for certain jobs on modern bikes, as they realise they are going to go bust if they carry on subsidising them. For example I recently saw an 'aero' road bike in an LBS for recabling and all the cables (and indeed the brake calipers themselves) were hidden behind covers/within the frame/stem/forks etc.  The customer chose not to go ahead with the job when he was quoted 'about £250, but it might be more because of the unknowns in this cable routing' for parts and labour on this job.  I thought their estimate was quite realistic.

5 hours for a job like that? The going rate for labour round these parts is €54 per hour.

Most bikes round these parts cost their owner <€200, second hand. And seem to be run to the point that they no longer move, then are left chained to a lamp post with a very week lock (if you leave them with no lock they tend not to go, but put a shit lock on, and they go within a few hours).

One of the reasons I run bike maintenance sessions at the hack space is to teach people how to maintain their own bikes, so that bikes that could be repaired with a couple of hours work, are repaired, rather than dumped as not economically viable.

I own rims that have seen tens of thousands of miles of all weather use and are old enough to vote.  I have also destroyed a rim (through wear) in a single alpine descent, under very exceptional circumstances.  I don't think rim wear is quite as inevitable as some folk think.
[/quote]

Rim wear is inevitable. That's just basic laws of physics. The degree of wear however can vary depending on construction method, materials, conditions.

Quote
I also think that by contrast spraying salty water onto certain materials combinations is going to have an effect for sure.

Salty water is going to knacker most materials. I now keep a garden spray unit (the stuff designed for presticide spray) where I store my bike, and after wet days, I give it a thorough rinse down with clean water to try to reduce the salt exposure.

J
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 04:16:47 pm
perhaps you would like to tell us about how many different systems you have worked on and indeed how many you have installed with all the parts bone dry to start with....

cheers

Why would I want to do that? We are talking about bleeding disc caliper. I find it easy and quick. You don't. Trying to get your willy out over it won't make any difference to your struggles.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 06:01:14 pm


Why would I want to do that?

 'cause otherwise folk might think it is just more hot air...?

Quote
We are talking about bleeding disc caliper. I find it easy and quick. You don't. Trying to get your willy out over it won't make any difference to your struggles.

my guess is that you have worked on very few systems, done relatively little on them, and that you have little idea how long it really took you to do it.

  Having had plenty of practice I am reasonably quick at bleeding brakes out (not the fastest by any means) and five minutes is just a joke; it takes longer than that to get the kit set up and longer again to clean up afterwards. Systems that are new (with no fluid in to start with) are a different kettle of fish really.

Re the £250 quote, that would be around £100 for parts (good cables don't come cheap and neither does bar tape) and then some labour.  As the bike stood, you could see about 5% of the cable length and less yet of the brakes themselves. My guess would be that second time around, with a following wind, you might get it done in less than two hours.

cheers
Title: Re: Di2 Failure mode
Post by: Kim on 29 May, 2018, 07:06:06 pm
I've read in several articles that running rim brakes on heavy loaded touring bikes can be problematic on long descents, primarily due to the rims heating the tyre up. I've not experienced it first hand. I prefer disc brakes, and have run them for the last decade. But I can see the logic behind it.

That's one of those things where you can't really win (unless you have a hub motor doing regen or an Arai drum brake or something).  AIUI for a full-sized wheel, a rim brake is able to dissipate more heat, but the failure mode is a blowout.  A disc brake is likely to glaze the pads (or boil the fluid, if hydraulic).

Of those I reckon glazed pads on a mechanical disc brake is the least-worst option.  You have some chance of not crashing, and then you can file or replace the pads.
Title: Re: Di2 Failure mode
Post by: Phil W on 29 May, 2018, 07:09:48 pm
I'd concur on Shimano MTB hydraulic discs being easy to bleed.  Not 5 minutes but comparable in time to replacing the inner gear cable on a rear derailleur linked to a DC shifter and indexing it.
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 29 May, 2018, 07:10:24 pm
Fit deep-section aluminium rims, Velox rim tape and carefully-chosen brake pads and tyre blowouts go away. It works for tandems in the Alpes.
Title: Re: Di2 Failure mode
Post by: Brucey on 29 May, 2018, 09:57:52 pm
Fit deep-section aluminium rims, Velox rim tape and carefully-chosen brake pads and tyre blowouts go away. It works for tandems in the Alpes.

I'd agree that rim overheating isn't so much of a problem provided you have half decent kit and your wits about you. The reason is that when the brake blocks start to get hot (on hot rims), they make a completely different noise (and the brake block starts to wear very more rapidly than normal). That should cause you to do one of several things

1) alternate brakes and let the affected brake cool down
2) let the bike run and the rims cool down
3) stop the bike and let the wheels cool down (if 1) or 2) is not possible)

On a well-loaded solo I have had to do 3) once in the alps and once only. It is usually safe to stop like this because the point at which the brakes start to manifest signs of getting hot is well below the point at which the tyres are likely to cause problems.

What astonishes me is that the above appears not to be well-known.

By contrast the warning signs of badly overheated disc brakes are much less easy to spot.   A test was proposed for disc brakes that simulated a real descent, about 15 or more years ago. None of the brakes then available would pass the test, which seemed reasonable, since the same brakes would also overheat dangerously on real descents. Those who used the test just (arbitrarily...) made it about half as hard.   Their brakes are in many cases little changed.

There are quite a few reports of descents with as little as 1000' drop being enough to boil up some hydro discs and of discs getting so hot in 'the challenging environment of the south downs' (ahem) that the discs turned purple and the pads went on fire. Aluminium sandwich discs have been known to melt the middle layer out...

The assumption that disc brakes are a much better idea on a touring bike when riding in the mountains is (IMHO) just that; an assumption.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 29 May, 2018, 11:47:34 pm


Why would I want to do that?

 'cause otherwise folk might think it is just more hot air...?


I'm not that bothered what 'folk think but I do know what my own experiences are. Next time you are struggling with a brake bleed drop me a line and I'll send you a YouTube. You are never too old to learn.
Title: Re: Di2 Failure mode
Post by: Karla on 29 May, 2018, 11:56:19 pm

The assumption that disc brakes are a much better idea on a touring bike when riding in the mountains is (IMHO) just that; an assumption.

Well I've just got from the north of England to the South of France and I haven't had to fettle my mechanical discs once.  Neither have i had any judder, squeal or lack of stopping power.  I'd say that makes them pretty darn suitable.
Title: Re: Di2 Failure mode
Post by: Kim on 30 May, 2018, 12:01:09 am
I've yet to ride my touring bike down a mountain, but the disc brakes have worked extremely well for everything else, so I'll just have to take my chances[1].


[1] Not really, as I've got two mechanical discs and a V-brake.
Title: Re: Di2 Failure mode
Post by: mzjo on 30 May, 2018, 09:12:18 am
Getting back to the OT on the randonnée last sunday, I used a certain amount of my time on the ravito ogling the bikes and trying to get a feel for the trends. Quite a few of the UFOLEP riders were using either electronic changers or disc brakes but not many (perhaps one or two) had both. Discs seemed to be the choice of more touring inspired riders, the sportive ones had almost entirely rim brakes. However I did get a chance to ask one how he got on with e-tap (which equipped a few bikes and looked much neater than Di2). He was very enthusiastic, said it worked really nicely. His comment which made me think however was "you just have to remember to take a spare battery." If I go out I am going to carry at least a couple of tubes, probably a set of cable inners, patches, tools and so on; it is seems not unreasonable to include a battery for your electric changers in the category of stuff you take to be certain of getting home (along with the phone, lights, spare batteries). Which imposes a requirement that transmission makers and bike builders make the battery changing as simple as possible (accessible, batteries of only one size etc). There will always be wallies that neglect the aspect of battery management, they come in the same category as those who go out without a tube and tyre levers or a pump (but are not as easy to help on the road!)
Title: Re: Di2 Failure mode
Post by: grams on 30 May, 2018, 09:35:21 am
eTap has interchangeable batteries between the front and rear mechs, so given one is going to fail first you always have a spare battery to get you out of trouble. Carrying a third on every ride seems overkill, though maybe it makes sense on a longer audax.

(And it might make sense as a routine charging strategy since they’re charged away from the bike)
Title: Re: Di2 Failure mode
Post by: mzjo on 30 May, 2018, 10:50:05 am
eTap has interchangeable batteries between the front and rear mechs, so given one is going to fail first you always have a spare battery to get you out of trouble. Carrying a third on every ride seems overkill, though maybe it makes sense on a longer audax.

(And it might make sense as a routine charging strategy since they’re charged away from the bike)

If the battery is not too heavy I don't see a problem in being able to keep everything working but I am only quoting what a user told me and saying how it made me think. I don't use electric changers and I habitually carry 1kg of unnecessary junk (and still don't carry a spare tyre!)
Title: Re: Di2 Failure mode
Post by: simonp on 30 May, 2018, 11:36:27 am
I usually carry a battery to top up phone etc. For Di2 I could take the charger as it’s USB. Less expensive and easier access than changing the frame battery which is inside the down tube.
Title: Re: Di2 Failure mode
Post by: Brucey on 30 May, 2018, 11:37:08 am
there's also smaller batteries in with the e-tap shifter buttons.  I don't expect these to be any more reliable than those in cycle computers, i.e. not very.

Batteries seem to play by the same rules as, say financial products; 'past performance is no predictor of future success' etc. 

I don't think that I have ever owned a product that contained batteries where they didn't do one or more of the following

- develop intermittent connections
- develop corroded connections
- lost capacity for no good reason, very early on in their supposed lifetime
- didn't hold their charge properly
- failed outright with no warning and needed replacement
- leaked
- stopped working prematurely (or at all) in cold weather

All over the world folk are enslaved to a regime of battery charging/replacement; think about how many products you own with batteries and how much time you spend worrying about them and getting them recharged/replaced... what a waste of effort...

So the thought of using a system that has no less than three sets of batteries is the stuff of nightmares, to me....

cheers
Title: Re: Di2 Failure mode
Post by: DuncanM on 30 May, 2018, 11:42:26 am
I don't think that I have ever owned a product that contained batteries where they didn't do one or more of the following

- develop intermittent connections
- develop corroded connections
- lost capacity for no good reason, very early on in their supposed lifetime
- didn't hold their charge properly*
- failed outright with no warning and needed replacement
- leaked
- stopped working prematurely (or at all) in cold weather
Touch wood, but I've never had any of those happen in a phone or a laptop (or car except *, when abused by being repeatedly run dead).
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 30 May, 2018, 11:58:09 am
there's also smaller batteries in with the e-tap shifter buttons.  I don't expect these to be any more reliable than those in cycle computers, i.e. not very.

Batteries seem to play by the same rules as, say financial products; 'past performance is no predictor of future success' etc. 

I don't think that I have ever owned a product that contained batteries where they didn't do one or more of the following

- develop intermittent connections
- develop corroded connections
- lost capacity for no good reason, very early on in their supposed lifetime
- didn't hold their charge properly
- failed outright with no warning and needed replacement
- leaked
- stopped working prematurely (or at all) in cold weather

All over the world folk are enslaved to a regime of battery charging/replacement; think about how many products you own with batteries and how much time you spend worrying about them and getting them recharged/replaced... what a waste of effort...

So the thought of using a system that has no less than three sets of batteries is the stuff of nightmares, to me....

cheers

And if you bother to actually read what other people are saying you will see that for some of them this is a lesser of two evils (e.g. cabling on a TT bike)
Title: Re: Di2 Failure mode
Post by: Brucey on 30 May, 2018, 11:58:41 am
all batteries work a lot less well when it is cold, and if you test it, you will find that your car battery will have mysteriously lost capacity if it is more than a couple of years old.

The computer that I'm typing on right now has a failed battery....

Dry cells are the most expensive form of energy that you can buy and rechargeable batteries are doing a pretty good job of causing a lot of pollution in their life cycle, which is invariably much shorter than the manufacturers suggest. To cap it all, batteries are increasingly being used for tasks that don't really need them, and for which they are anyway not well-suited, like vacuum cleaners and so forth (leave alone electronic shifting...). You would think that we were deliberately trying to kill the planet as quickly as possible.... ::-)

cheers
Title: Re: Di2 Failure mode
Post by: nextSibling on 30 May, 2018, 07:11:37 pm
all batteries work a lot less well when it is cold

I work a lot less well when I'm cold. Doesn't stop me riding my bike though.

Seriously, I was a little cautious of electrical shifting when it was first available, but having ridden thousands of kms over the last couple of years with a few randonneuring friends who swear by it and have had no problems with it, I'd strongly consider it for my next bike. The ease of use and low maintenance is attractive.
Title: Re: Di2 Failure mode
Post by: Brucey on 30 May, 2018, 09:48:08 pm
it occurs to me that electric can openers are about as good an idea....?... ;)

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 30 May, 2018, 09:51:16 pm
You really are scraping the barrel now  ;D

Go and run a bath and turn the laptop off.
Title: Re: Di2 Failure mode
Post by: Kim on 30 May, 2018, 09:55:09 pm
it occurs to me that electric can openers are about as good an idea....?... ;)

Good comparison:  Some people need them.  Some people find them convenient.  Most of them are badly engineered.
Title: Re: Di2 Failure mode
Post by: Samuel D on 30 May, 2018, 11:22:27 pm
Whereas I use a GWS can opener (https://archive.kioskkiosk.com/products/gws-bottle-opener-can-opener), the simplest and best design I have ever encountered. It’s made from a single sheet of folded, stamped steel. Opens cans in seconds with negligible effort. Cleaned in seconds under running water, with no traps for food or water to linger in. Never needs sharpening or any kind of maintenance. No moving parts and cannot break. Consumes no storage space. Dirt cheap. Weighs nothing. Lasts forever. It’s practically the definition of perfect. My Finnish mother had it for decades before giving it to me and it still works like new.

The best design is usually the simplest one. Everyone from da Vinci to Mies came to the same conclusion. I fear you can only escape the same fate by not thinking.
Title: Re: Di2 Failure mode
Post by: Brucey on 30 May, 2018, 11:53:03 pm
being not familiar with the GWS can opener I found this picture;

(http://world4.info/wp-content/uploads/2013/06/Can-opener-GWS-101-150x113.jpg)

and I see how it works; jolly simple. There is a folding one that is similar in operation

(http://www.dansdata.com/images/blog/p38/p38_1280.jpg)

as used by the British army, amongst others. Needs more careful cleaning I suppose, but goes in a pocket better.

cheers

Title: Re: Di2 Failure mode
Post by: Karla on 31 May, 2018, 06:27:32 am
You should take Kim's point seriously, she knows what she's talking about here.
Title: Re: Di2 Failure mode
Post by: Kim on 31 May, 2018, 01:19:03 pm
You should take Kim's point seriously, she knows what she's talking about here.

I regularly open tins for barakta, using whatever opener Anoia presents first after a rummage in the drawer.  Because electric openers are crap (even a good one would have to be In The Way to be useful), and the Reasonable Adjustment Pliers™ don't really help with this particular problem.  (Ring-pull tins are better, as any crude lever (eg. screwdriver, teaspoon) will work, though she has a special tool that makes them even easier.)

She has lightly modified mechanical shifters on her trike, which work well enough, but she's had a play with Di2 and thinks it's brilliant.  Seems to me that electronic shifting has a more subtle advantage when you don't have the hearing to be fully mechanically sympathetic.


But to be fair to Brucey, I don't think he was actually suggesting that this sort of kit is bad when it makes the difference between someone being able to cycle and not.  Just that it shouldn't be the mass-market bling product that makes it available and affordable for the few people who really need it.
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 02:15:11 pm
well exactly; and I think your comments summarise nicely why I thought it a reasonable analogy.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 05:44:15 pm
Those of us who actually use Di2 don't need to resort to analogies.  ;)
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 05:47:43 pm
might help folk on one side of the fence understand the viewpoint of others, though....

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 06:04:16 pm
Yes, you are right it does, because I've never actually used an electric can opener so it does help me understand your viewpoint of di2.
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 06:16:46 pm
I have used many kinds of gearing systems including Di2, those that are  automatic and others besides.  Most of them I have found to be distinctly underwhelming, in that any advantage they might bring is marginal at best and/or only applicable to a small subset of conditions. However they also always  come with a host of other compromises and shortcomings, many of which are seemingly not apparent to those who enthusiastically endorse such technologies. The "Emperor's new gears" if you like.... ;)

cheers

Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 06:33:07 pm
At some point, Brucey, you'll have to accept that those of us who have been using di2 for years know more about it than you, and that includes knowledge of the disadvantages too.



Title: Re: Di2 Failure mode
Post by: grams on 31 May, 2018, 06:37:09 pm
No Flatus, if you use Di2 and like it and find the compromises acceptable for your purposes, you're still wrong.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 06:43:56 pm
 ;D So it would seem
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 07:34:07 pm
in fairness there have been quite a few shortcomings raised, and the best the pro camp has managed (and I paraphrase) are lines like

- that I prefer the set of compromises in Di2 (which would be fine, except that many of the pro camp appear woefully ignorant of many of its ahem, 'features'.... ::-) )

- that those dreadful things hardly ever happen, so I'm just going to stick my head in the sand and not worry about it. (This despite plenty of evidence to the contrary....)

Upthread I commented that based on the known principles of servo operation, I could think of reasons why a top rider's electronic RD had enthusiastically stuffed itself into his back wheel. No-one engaged with that in the slightest, despite previous implications that they knew much better than I did how the system works.  All we have really had is folk saying " I bought it and it hasn't broken yet" on the pro side.

The thing about system reliability is that you can easily find a whole chorus of people who have had no problems with a given system, even though it is so unreliable that, if (say) it was a safety critical part of a car or an aircraft, it would long-since have been recalled/grounded.

With any technology you need to balance the risks/downsides vs the benefits.  With Di2, the benefits are (like the electric can opener) in most cases, for most users, slight, so it doesn't take much to tip the balance the other way.

 Which presumably explains why (in stark contrast to previous "innovations") the big manufacturers still offer their toppermost groupsets with mechanical shifting options...

cheers

Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 07:41:24 pm
This is bollocks, Brucey. Patronising and dishonest.

Di2 users have been fully vocal about the potential for the system to break down. We know what might happen. We haven't got our heads in the sand.

I rode 350 miles on it weekend before last. I'm doing a remote-ish 400k next weekend on it. I am absolutely 100% aware that it is possible for it to fail...Just like my Campag Record rh ergo failed on 3 separate Brevets,  including a hilly 300k.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 31 May, 2018, 08:12:19 pm
The thing about system reliability is that you can easily find a whole chorus of people who have had no problems with a given system, even though it is so unreliable that, if (say) it was a safety critical part of a car or an aircraft, it would long-since have been recalled/grounded.

With any technology you need to balance the risks/downsides vs the benefits.  With Di2, the benefits are (like the electric can opener) in most cases, for most users, slight, so it doesn't take much to tip the balance the other way.

 Which presumably explains why (in stark contrast to previous "innovations") the big manufacturers still offer their toppermost groupsets with mechanical shifting options...

Yes, and you have completely ignored *MY* reasoning for thinking of going for Di2, and the advantages it gives to *ME* in my use case.

I am not a pro racing in the Giro. So the "oh crap my di2 is playing up, I'm going to lose out on €200k", short of a total catastrophic failure that takes out the rear wheel (low risk), I will always be able to bodge something, just like I can with a cable operated gear setup.

The cost of the additional complexity is more than made up for by the fact I only have a single cable inside the frame to connect up when reassembling the S&S coupled bike. And more importantly, the one thing that Di2 offers that cable operated doesn't (well except for the bodge thing that kim mentioned), and that is I can mount more than 1 set of shifters. I spent a lot of time on my aero bars, and it drives me nuts that I have to shift to a hood to be able to change a gear. Di2 allows me to have shifters on my brake levers/hoods, on my aero bars, on the tops, hell I can have shifters all over the place. That advantage alone makes them worth considering.

You've given your view, you seem to be of the belief any bike tech after the original 5 speed group set is far to new fangled, far too complex, and just not needed. That's fine. You go ride your bike with the Drum brakes, the cable operated shifters, and all that, and I'll ride my bike, with the cable operated disc brakes, and the Di2 shifters, and we can all be happy?

J
Title: Re: Di2 Failure mode
Post by: grams on 31 May, 2018, 08:16:30 pm
I could think of reasons why a top rider's electronic RD had enthusiastically stuffed itself into his back wheel. No-one engaged with that in the slightest, despite previous implications that they knew much better than I did how the system works.

The suggestion you came up with - that the motor was capable of such infinite torque it could *bash* *through* *its* *own* *limit* *screws* in the course of a single race was such utter twaddle it didn't warrant engaging with. Sorry.

Quote
All we have really had is folk saying " I bought it and it hasn't broken yet" on the pro side.

But that's all that matters, isn't it? Whether it works for each individual? You seem massively troubled by the long list of ways you've imagined it can hypothetically fail.

None of us know the MTBF of Di2, or for equivalent mechanical systems, so we only have our own experiences to go on. Your *hunch* is that it's bad, our *real world experience* is that it's perfectly good enough for our purposes.

Quote
With Di2, the benefits are (like the electric can opener) in most cases, for most users, slight

No, you're projecting. You consider the benefits slight. Other people have different opinions and different priorities.
Title: Re: Di2 Failure mode
Post by: rafletcher on 31 May, 2018, 08:42:45 pm

You've given your view, you seem to be of the belief any bike tech after the original 5 speed group set is far to new fangled, far too complex, and just not needed. That's fine. You go ride your bike with the Drum brakes, the cable operated shifters, and all that, and I'll ride my bike, with the cable operated disc brakes, and the Di2 shifters, and we can all be happy?

J

This, in spades.
Title: Re: Di2 Failure mode
Post by: gonzo on 31 May, 2018, 09:19:28 pm
I was a cynic, but fully syncronised shifting won me over!
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 10:05:42 pm
For those that have not been paying attention; this equipment is not as reliable  as it should be, and there is little you can do in the way of pro-active maintenance to improve that, or to fix many of the problems by the roadside.

I could think of reasons why a top rider's electronic RD had enthusiastically stuffed itself into his back wheel. No-one engaged with that in the slightest, despite previous implications that they knew much better than I did how the system works.

The suggestion you came up with - that the motor was capable of such infinite torque it could *bash* *through* *its* *own* *limit* *screws* in the course of a single race was such utter twaddle it didn't warrant engaging with. Sorry.


as usual that is not quite what I said. Amongst other things I came up with a perfectly reasonable suggestion as to why it might work OK on the workstand and not when you were actually riding the bike. Have another read why not.

Quote
Quote
All we have really had is folk saying " I bought it and it hasn't broken yet" on the pro side.

But that's all that matters, isn't it? Whether it works for each individual?


there are plenty of users for whom the system has not worked at all well.  Like I have said before, a few happy people does not a good and reliable system make....I got bored of recording those professional cycle event in which the race was ruined by an avoidable failure of electronic shifting. Maybe I  would have been better off listing those in which it definitely wasn't.

Quote
Quote
With Di2, the benefits are (like the electric can opener) in most cases, for most users, slight

No, you're projecting. You consider the benefits slight. Other people have different opinions and different priorities.

I said in most cases, for most users the benefits are slight. Which does nor excludes the possibility that for some folk that is not the case. You seem to  have extrapolated your interpretation of it to mean something different. BTW the fact that some folk are happy may have little to do with any real benefits the system might have; that is the way "the emperor's new gears" will work...


Yes, and you have completely ignored *MY* reasoning for thinking of going for Di2, and the advantages it gives to *ME* in my use case.

Not ignored, just not made comment on every aspect. If you look I think you will find that I made a potentially very helpful suggestion regarding brake couplings which is relevant if you want to go down the hydro route. Thank you very much. You're welcome.... 

1) re shifter position. If you spend most of your time on tri-bars, I would suggest that you put your shifters on them, even if they are your only set of shifters (BTW there is more than one way of skinning this particular cat).  Pardon me for stating the b.obvious, but you could get yourself another (quite nice) bike with the shifters exactly where you like, for the cost of a Di2 system.

2) re separable bikes. Yes with Di2 you get one wire for the gears at the break in the frame. Instead of two. Big whup. The reality of packing a bike that is separable is that the couplings for the gear wires are a bit annoying but  usually not a very big deal; there are plenty of other things to worry about.

Upthread you asked about Di2 failure modes and I pointed out very early on that, being a complex system, there are very many potential failure modes on offer, few of which can be dealt with by the roadside.

It doesn't really matter how many people say "well I like it" and "mine hasn't broken yet"; it takes many thousands of such to be statistically significant or to counter just a few known failures, if you want to be sure of buying a properly reliable system.

 You may have heard of "Occam's razor"; this (in essence) suggests that the most simple hypothesis that explains the known facts is most likely to be the correct one.  I would propose that we employ "Occam's bike selector" as a principle, which suggests that the simplest touring bike that will do the job properly is likely to be the best one to use.

 This means choosing your priorities carefully; for example being able to get where you are going with your bike is likely to be a deal breaker, so a separable bike makes sense if there really are no other options (NB rinko works well....). Having to move your hands 6" on the minority of your gear shifts... meh... perhaps not so much.

In arguing this particular corner I have had to put up with being mocked, derided, misquoted, misunderstood and countless other things besides. It is all rather tiresome and suggests to me that those arguing the other corner are finding it difficult to provide a decent counter-argument.

cheers
Title: Re: Di2 Failure mode
Post by: mzjo on 31 May, 2018, 10:11:04 pm
it occurs to me that electric can openers are about as good an idea....?... ;)

cheers

We have an electric can opener, it gets used a lot when cans don't have ring-pulls (quite frequently in our house). I find it a bit crap designwise but Laurence is left-handed and has never found a mechanical canopener that she was comfortable using (and would be completely defeated by Samuel's device although i use the folding version from time to time). Our electric canopener is starting to have its age measured in decades and is unlikely to be made redundant in the forseeable future! Probably like several users electronic changing systems (well perhaps not decades yet but still counting).
Title: Re: Di2 Failure mode
Post by: grams on 31 May, 2018, 10:27:41 pm
Brucey, your argument seems to be "Di2 isn't as reliable as X, therefore no one should ever ride it." The counter argument is "Di2 is reliable enough for our purposes, and we prefer riding it for reasons A, B and C."  No one can win this argument, it can only ever go round in circles.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 31 May, 2018, 10:29:03 pm
On the contrary, I'm so pleased with my Di2 that I've ordered an electric can opener.
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 10:38:56 pm
Brucey, your argument seems to be "Di2 isn't as reliable as X, therefore no one should ever ride it." ..
not quite; what I'm saying is that it would be easy to be swayed by the alleged benefits of such a system without taking full account of the downsides, or if there is really much benefit to be had.  For a good number of cycling uses, simple is good.

Quote
No one can win this argument, it can only ever go round in circles.

Isn't that what we do on our bikes? How fitting.

But if it makes folk consider their priorities rather more carefully, maybe it has done no harm.

cheers
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 31 May, 2018, 10:46:39 pm
For those that have not been paying attention; this equipment is not as reliable  as it should be, and there is little you can do in the way of pro-active maintenance to improve that, or to fix many of the problems by the roadside.

Get it in the right gear, disconnect cable. Ride in a single gear, or maybe 2 gears (front only)...

Quote
as usual that is not quite what I said. Amongst other things I came up with a perfectly reasonable suggestion as to why it might work OK on the workstand and not when you were actually riding the bike. Have another read why not.

Quote
Quote
All we have really had is folk saying " I bought it and it hasn't broken yet" on the pro side.

But that's all that matters, isn't it? Whether it works for each individual?


there are plenty of users for whom the system has not worked at all well.  Like I have said before, a few happy people does not a good and reliable system make....I got bored of recording those professional cycle event in which the race was ruined by an avoidable failure of electronic shifting. Maybe I  would have been better off listing those in which it definitely wasn't.

Chris Froome has won three grand tours with Di2 gears...

Tom Dumoulin won a Giro with Di2 gears...

Simon Yates won 3 stages and and spent a long time in Pink... with Di2 gears...

But yeah, Di2 ruins races...

Please share your data on riders who have had their grand tour rides ruined by Di2.

Quote
I said in most cases, for most users the benefits are slight. Which does nor excludes the possibility that for some folk that is not the case. You seem to  have extrapolated your interpretation of it to mean something different. BTW the fact that some folk are happy may have little to do with any real benefits the system might have; that is the way "the emperor's new gears" will work...

Oh I dunno. Working gears is quite a benefit for many. Let's face it, for a substantial proportion of the bike market, they don't touch the workings of the bike, if there's a problem, they take it to the LBS, drink coffee and wait for magic to be done. They don't care about the rest. For them the benefits like sync shifting, satellite shifters, and having something shiny are real tangible benefits.

Quote

Yes, and you have completely ignored *MY* reasoning for thinking of going for Di2, and the advantages it gives to *ME* in my use case.

Not ignored, just not made comment on every aspect. If you look I think you will find that I made a potentially very helpful suggestion regarding brake couplings which is relevant if you want to go down the hydro route. Thank you very much. You're welcome.... 

Except I gave a detailed explanation why I wasn't going down the hydro brakes route.

Quote

1) re shifter position. If you spend most of your time on tri-bars, I would suggest that you put your shifters on them, even if they are your only set of shifters (BTW there is more than one way of skinning this particular cat).  Pardon me for stating the b.obvious, but you could get yourself another (quite nice) bike with the shifters exactly where you like, for the cost of a Di2 system.

I could, but that would defeat the idea of what I want this bike to do. The bike I am building is my 2nd bike, for a defined purpose. I already have a fully cable operated commuter/hack bike, the equivalent of a subaru impressa...

But now I have that, and it works, I am looking at my next bike, something like a Mclaren...

Putting the shifters only on the tribars is nice, when I cross afsluitdijk, as I follow across the plains. But when I hit the bottom of the alps, it starts to lose practicality. Then I want to be able to shift gears when on the hoods... or the tops...

Quote
2) re separable bikes. Yes with Di2 you get one wire for the gears at the break in the frame. Instead of two. Big whup. The reality of packing a bike that is separable is that the couplings for the gear wires are a bit annoying but  usually not a very big deal; there are plenty of other things to worry about.

If I'm reassembling a bike in the middle of an airport or train station, I don't want to be faffing indexing gears...

The cable operated gears can be quite sensitive to changes in cable length. I'd rather not fettle that. Especially without a proper work stand.

Quote

Upthread you asked about Di2 failure modes and I pointed out very early on that, being a complex system, there are very many potential failure modes on offer, few of which can be dealt with by the roadside.

And for every one of them someone has pointed out that either cable operated gears share a similar failure mode, or that failure mode can be bodged/worked around...

Quote


It doesn't really matter how many people say "well I like it" and "mine hasn't broken yet"; it takes many thousands of such to be statistically significant or to counter just a few known failures, if you want to be sure of buying a properly reliable system.

The plural of anecdote is Data.

The singular of data is anecdote. You have provided an Anecdote, everyone else has given me data.

In fact This thread can be summed up as you saying Di2 is the devils work, and everyone else saying "I like it".

James Hayden rode across Europe in 8 days, 23 hours, 14 minutes, he had Di2 shifters.
Froome won 3 grand tours in a row, he had Di2 shifters.
Mark Beaumont rode around the world in 78 days, he had Di2 Shifters.
Hippy of this parish rode both TABR, and TCR last year, he used Di2 shifters. He's just arrived in .us for this years TABR. He has Di2 shifters.

Do I need to go on?

Quote

 You may have heard of "Occam's razor"; this (in essence) suggests that the most simple hypothesis that explains the known facts is most likely to be the correct one.  I would propose that we employ "Occam's bike selector" as a principle, which suggests that the simplest touring bike that will do the job properly is likely to be the best one to use.

Occams razor, yes, very familiar with the concept. So basically you're saying a fixed gear bike... or is that too complex and I should use a Unicycle?

As covered in this post on this thread:
https://yacf.co.uk/forum/index.php?topic=107971.msg2286610;topicseen#msg2286610 (https://yacf.co.uk/forum/index.php?topic=107971.msg2286610;topicseen#msg2286610)

Quote
This means choosing your priorities carefully; for example being able to get where you are going with your bike is likely to be a deal breaker, so a separable bike makes sense if there really are no other options (NB rinko works well....). Having to move your hands 6" on the minority of your gear shifts... meh... perhaps not so much.

Rinko would be way too much faff for getting on an ICE... or the Eurostar... or flying. Sod that for a game of soldiers.

Moving my hands to change gears is pissing me off. This annoys me on most rides. Di2 fixes this. Makes me less annoyed, sounds good to me...

Quote
In arguing this particular corner I have had to put up with being mocked, derided, misquoted, misunderstood and countless other things besides. It is all rather tiresome and suggests to me that those arguing the other corner are finding it difficult to provide a decent counter-argument.

You have failed to cite actual cases of who has had Di2 fail on them in ways that have been show stoppers. You have failed to give a solid argument that doesn't come across as anything more than some grumpy old fart who doesn't like this new fangled stuff...

I've listed a number of riders who have done awe inspiring rides on bikes with Di2. I've given my reasons, for my use case, for why I am thinking that Di2 may be the thing for me.

Please provide evidence to back up your assertions.

or to put it bluntly. [Citation Needed]

J
Title: Re: Di2 Failure mode
Post by: LittleWheelsandBig on 31 May, 2018, 10:56:11 pm
People are getting this wound up because 'somebody is wrong on the internet'?

Ride whatever you like. Why the hell should I care what you ride? I might feel free to smile if your choice (whatever it is) stops you from finishing an event but that is still your choice.
Title: Re: Di2 Failure mode
Post by: Brucey on 31 May, 2018, 11:27:47 pm
if you want to see Di2 systems breaking, just watch any live professional cycle event.  On their way to their tour wins all those riders mentioned above experienced Di2 system failures. If you have a back up vehicle with a spare bike, or like sitting by the side of the road/in the bike shop as your companions ride off, great, otherwise I suggest you choose something different.

BTW if you have separable cables, with joiners, you don't need to do any adjustments to indexed gears when putting your bike back together. This is a non-problem which you are trying to 'solve' by spending a small fortune on a system that is not a good match for most people's touring needs.

I could go on but I'm very, very bored with this wrong-headed discussion  indeed.

 BTW I usually stop and help people with broken bikes, but I am disinclined to do so if they have a broken Di2 system. Why? Well leaving aside that (with few exceptions) they have a poorly adjusted set of priorities if they bought it in the first place, in contrast to most other gearing systems if it stops working there usually is f***-all you can do about it.


Title: Re: Di2 Failure mode
Post by: Feline on 31 May, 2018, 11:39:56 pm
OMG! I have just read this thread- reason being I am seriously considering building a Di2 bike.
I have several of my own reasons for this- not least is that I can afford it LOL.
The end result of reading all this is I think I might need to also order an electric can opener to go with it  ;D
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 31 May, 2018, 11:46:54 pm
if you want to see Di2 systems breaking, just watch any live professional cycle event.  On their way to their tour wins all those riders mentioned above experienced Di2 system failures. If you have a back up vehicle with a spare bike, or like sitting by the side of the road/in the bike shop as your companions ride off, great, otherwise I suggest you choose something different.

I watched 2/3rds of the Giro this year. Didn't see that many mechanicals, couple of punctures, nothing else memorable. Could you list all the riders who had Di2 trouble at the Giro?

Which stages of the last 5 TDF's, or last years Vuelta, or this Giro did Froome have Di2 issues?

Quote

BTW if you have separable cables, with joiners, you don't need to do any adjustments to indexed gears when putting your bike back together. This is a non-problem which you are trying to 'solve' by spending a small fortune on a system that is not a good match for most people's touring needs.

Yes, but this thread isn't about most peoples touring needs. This is about my needs. And I'm not touring.

Quote
I could go on but I'm very, very bored with this wrong-headed discussion  indeed.

 BTW I usually stop and help people with broken bikes, but I am disinclined to do so if they have a broken Di2 system. Why? Well leaving aside that (with few exceptions) they have a poorly adjusted set of priorities if they bought it in the first place, in contrast to most other gearing systems if it stops working there usually is f***-all you can do about it.

Depends how it stops working. Which is the whole point of this thread. I tend to slow down and offer to help riders, but I've not had anyone take me up on the offer, most seem to have got it all sorted. I was riding at the weekend in Limburg, and there was a big Sportif going on that shared some of the same roads. I saw a few Pixie visits, but everyone seemed to have company and were fixing. I offered help, everyone declined.

I wouldn't say poorly adjusted priorities. Just different. As stated. For me being able to have multiple shifters is worth the additional risk. Not everyone looks at the world the same way you do.

I am not you (you'd think the boobs are a give away, but hey).

J
Title: Re: Di2 Failure mode
Post by: Brucey on 01 June, 2018, 12:41:28 am
George Bennet's GC went down the poop chute in this year's giro when his Di2 system went into 'crash mode' at the foot of a major climb. He hadn't crashed, BTW. There were plenty of others too.  If you really want to know all the failures I suggest you do your own research. Like I said I got bored of it; pretty much every race had someone who needed a bike change and quite a few riders have got into such a bate that they have thrown their bike in the bushes. It'd be funny if it were not so sad. It was quite exciting when Froome's Di2 gears stopped working for no good reason on stage 9 of the TdF last year and Aru attacked, but I'd far sooner that stupid bike problems didn't affect race results.


Title: Re: Di2 Failure mode
Post by: mzjo on 01 June, 2018, 06:56:49 am
OMG! I have just read this thread- reason being I am seriously considering building a Di2 bike.
I have several of my own reasons for this- not least is that I can afford it LOL.
The end result of reading all this is I think I might need to also order an electric can opener to go with it  ;D

It's not absolutely vital, unless you're left-handed LOL ;)
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 01 June, 2018, 07:20:55 am
George Bennet's GC went down the poop chute in this year's giro when his Di2 system went into 'crash mode' at the foot of a major climb. He hadn't crashed, BTW. There were plenty of others too.  If you really want to know all the failures I suggest you do your own research. Like I said I got bored of it; pretty much every race had someone who needed a bike change and quite a few riders have got into such a bate that they have thrown their bike in the bushes. It'd be funny if it were not so sad. It was quite exciting when Froome's Di2 gears stopped working for no good reason on stage 9 of the TdF last year and Aru attacked, but I'd far sooner that stupid bike problems didn't affect race results.

Here's the problem with your argument...

Last year, IIRC, all TdF teams were using electronic shifting. Apparently mechanicals never happened before the introduction of Di2....
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 01 June, 2018, 09:54:52 am
This thread's become quite useful. If Di2 ever comes down to the price of an electric can opener, I'll seriously consider it. And if I ever ended up living with Barakta(!), I'd buy an electric can opener. But at the moment I'm happy without either. (And if Barakta visits, I'll open cans and rig up an extension cable to charge her electric trike, I don't think it'll go through the door.)
Title: Re: Di2 Failure mode
Post by: chrisbainbridge on 01 June, 2018, 11:41:12 am
Quote
There were plenty of others too.  If you really want to know all the failures I suggest you do your own research.

So I did the research:  I googled "Di2 failures in major races"  and found reference to two failures on last years TdF stage 9.  One was a crash and the other was Froome.  The suggestion is that he had a specialist home made shift button as there was no other reason for the gears to stop shifting.

I cannot find another story until back in 2013 when Goss and Griepel may have had problems.  That  http://cyclocosm.com/2013/07/can-we-please-stop-ruining-bike-races-with-electronic-shifting/ (http://cyclocosm.com/2013/07/can-we-please-stop-ruining-bike-races-with-electronic-shifting/) does seem very reminiscent of Brucey's comments including the high def photos.

As far as I can see there are a couple of non-crash related problems in the last 5 years in major races.  That seems pretty good to me considering the abuse these guys give their bikes (ie. power through the chainline)

Of course, the real reason there are no reports is that Shimano, SRAM and Campagnolo have bought off the cycling press with launch junkets in nice places. Nothing to do with a very high MTBF.
Title: Re: Di2 Failure mode
Post by: Brucey on 01 June, 2018, 11:59:41 am
there have been many, many more than that; 'tip of the iceberg' stuff, possibly. Most of the incidents have not been greatly publicised, presumably for the reasons you say.  Others are just not of great interest, in the same way as if a domestique gets a puncture and goes out the back.  You might see it on live coverage but not otherwise, unless it happens to a leading rider, and even then it might not make the highlights.

Just off the top of my head another couple of incidents; in the UK RR championships (three?) years ago one of the leading contenders was sidelined because his Di2 system just stopped working. In the ToB last year (or the year before) one of the favourites for the TT stage had to ride the whole thing in one gear; his Di2 rear mech failed about half an hour before his start. He scrounged another RD from another team (team sky IIRC) but it didn't work because they were using the latest generation of parts and he wasn't, so much to everyone's infuriation, they couldn't make his system talk the RD in the right way, not in the time available.  He was very well placed on the stage, despite riding the course (strong headwind out, tailwind home) in one gear and would have had a pretty good chance of winning it had he had working gears.

cheers
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 01 June, 2018, 12:14:01 pm
As I said, electronic has replaced mechanical in the peloton. It's poor logic going on about di2 failures causing issues in races whilst ignoring all the issues caused by mechanical gears prior to the ubiquity of di2. You understand this, yes?

Schleck lost a Tour de France due to a poor shift and a subsequent dropped chain (On mechanical). David Millar has a tale to tell also.

I can't recall anybody losing a Tour due to Di2.
Title: Re: Di2 Failure mode
Post by: chrisbainbridge on 01 June, 2018, 12:14:31 pm
I am sorry but I thought you had a dossier of hundreds of such failures.  You have come up with 2.  Again this suggests the MTBF is actually pretty good.

i agree that the early systems were temperamental mainly because people played with them.  Shimano were quite clear that the plugs were pushed in and then left undisturbed.  A lot of people fiddles and each time you unclipped the cable the sealing reduced and water got in. very similar to multiple adjustments of cables leading to damage.

I accept that failure of the electronic brain is likely to be terminal for my gear changing and leave me stuck in the middle of the range.  this is no different to a cable failure where with no spare it can be bodged into a get me home gear.  On the other hand I strongly suspect that the reliability is much higher than cable in everyday life.  I have not checked my gear cables for over 5 years.  i give the Rd an occasional drop of chain lube at the same time as the chain.

I am afraid that i just do not accept the frequency of problems you claim.  Even if they were as common as you claim without the total number of miles ridden on Di2 the figure is meaningless.

The adoption by unsponsored ultra distance riders suggests that at the really sharp end of reliability and ease of use Di2 is worth the money
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 01 June, 2018, 12:16:46 pm
Pre-di2 mechanical systems broke in races.

We shouldn't use them either.
Title: Re: Di2 Failure mode
Post by: Brucey on 01 June, 2018, 04:12:39 pm
as I have repeatedly said, I soon got very bored of noting when Di2 systems clapped out in races. I mention the ones I did because they stuck in my mind, and others might recall them.  It seems to me that the number of races I have watched in which electronic shifting fails and potentially alters the race result greatly exceeds those in which this doesn't happen.

I paid attention to this because

a) I was a bit interested and
b) I was wondering if a system this complex by its very nature could be made reliable enough to be worth thinking about buying for my uses.

Well on the latter point I soon came to the conclusion 'no' it wasn't and I didn't watch or note as carefully any more.

I don't watch that much cycle sport these days; just a fairly small percentage of that available. Yet I constantly see these things happen.  It is of no real benefit to anyone (not even me) to collect this information, (with the possible exception of pointless bloody arguments like this one), so I don't bother. Most teams etc who use it in the public eye are effectively being paid to use it (whether they admit it or not) and they are hardly likely to dwell on any failures.  I don't have any special axe to grind except to point out that if you think this kind of system is a panacea for all ills, it isn't; frankly I think that many on the other side of this discussion must be half blind, delusional, or both.

Bikes have and always will break and go wrong in races.  The mere act of unsubtly hurling a chain from one sprocket to another is hardly likely to be 100% reliable under any circumstances; "c'est brutal, mais ca marche...!"  yet the thing that characterises Di2 failures on pro bikes is that there could hardly be more care and attention paid to them yet they still clap out seemingly without warning or just provocation. If a mechanical system goes badly wrong there is usually a reason and the mechanic responsible (if there is one) might be fired if he does the same thing twice. Yet when Di2 systems clap out it is "no-one's fault"...

I am old enough to remember the introduction of both indexed gears and STIs into pro racing and the former was accompanied by a friction mode as backup. In the early days this was commonly brought into play. STIs were accompanied by an index adjuster  on the DT bosses, in many cases with a Quick-action lever, so that the rider could soon make adjustments if it became necessary.  Both were sensible features without which these parts may not have gained much traction in the peloton.Di2 is jolly clever and all that but really if it goes wrong on the road, you could do with a spare bike; good thing race service has improved in the big stage races then.... ::-)

I understand why pro teams might use Di2; it is made worth their while to do so; despite its extra weight it offers a small advantage to those riding bikes that are up against the weight limit anyway, and a spare bike is never far away.  But having said that, I think that if Di2 etc ceased to exist tomorrow it wouldn't have a noticeably adverse effect on racing; quite the reverse. For 'everyone else' it arguably adds weight, complexity where there need not be any, and renders your once simple machine nigh-on unfixable when it goes wrong.  Not the kind of progress that should be welcomed, except by the gullible and gadget-obsessed perhaps....

cheers

Title: Re: Di2 Failure mode
Post by: Kim on 01 June, 2018, 04:20:11 pm
I see Di2 as being a bit like smartphones.

I mean, sure, they're a bucket of engineering compromises, and if you literally want a thing that just makes phone calls they're not as good as a trusty Nokia.  But they open up new possibilities.  When's the last time you saw someone using a DAISY player or a taxi meter?
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 01 June, 2018, 04:24:08 pm
Not the kind of progress that should be welcomed, except by the gullible and gadget-obsessed perhaps....

cheers

See, there you go again with personal jibes, Brucey.
Spurious irrelevant arguments about racing, and no actual experience of riding and living with a Di2 bike.

But you know best, of course. About absolutely everything apparently.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 01 June, 2018, 04:27:00 pm
I see Di2 as being a bit like smartphones.

I mean, sure, they're a bucket of engineering compromises, and if you literally want a thing that just makes phone calls they're not as good as a trusty Nokia.  But they open up new possibilities.  When's the last time you saw someone using a DAISY player or a taxi meter?

Not least that you can change rear gear with your left hand. Or indeed with synchro shift, operate a 22 gear system with one hand of your choice....from several places on your bars
Title: Re: Di2 Failure mode
Post by: Karla on 01 June, 2018, 04:35:23 pm

 You may have heard of "Occam's razor"; this (in essence) suggests that the most simple hypothesis that explains the known facts is most likely to be the correct one.  I would propose that we employ "Occam's bike selector" as a principle, which suggests that the simplest touring bike that will do the job properly is likely to be the best one to use.


Since when has this thread been about touring bikes? 
Title: Re: Di2 Failure mode
Post by: Chris N on 01 June, 2018, 04:39:31 pm
Just how long are you tedious bell ends going to drag this argument out for? :facepalm:
Title: Re: Di2 Failure mode
Post by: Brucey on 01 June, 2018, 04:46:49 pm
Since when has this thread been about touring bikes?

IIRC the OP asked in reference to a planned touring build.

cheers
Title: Re: Di2 Failure mode
Post by: Kim on 01 June, 2018, 04:59:17 pm
Since when has this thread been about touring bikes?

IIRC the OP asked in reference to a planned touring build.

I thought it was about endurance racing?
Title: Re: Di2 Failure mode
Post by: mzjo on 01 June, 2018, 05:13:19 pm
Since when has this thread been about touring bikes?

IIRC the OP asked in reference to a planned touring build.

I thought it was about endurance racing?

Wasn't the Paris-Roubaix Sportive mentioned at one point - or am I thinking of somewhere else? World Championship Open Can competition? To let the worms out?
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 01 June, 2018, 05:19:03 pm
Since when has this thread been about touring bikes?

IIRC the OP asked in reference to a planned touring build.

I thought it was about endurance racing?

Rumbled... And there was me keeping my endurance racing aspirations quiet, limiting it to only mentioning it in half a dozen threads. Damn... or something...

J
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 01 June, 2018, 05:21:59 pm

Wasn't the Paris-Roubaix Sportive mentioned at one point - or am I thinking of somewhere else? World Championship Open Can competition? To let the worms out?

Well remembered. I'm hoping to do the Paris Roubaix Sportif next weekend. I am unlikely to be stupid enough to try it twice. Will ride it on my franken bike.

J
Title: Re: Di2 Failure mode
Post by: Kim on 01 June, 2018, 05:25:07 pm
Rumbled... And there was me keeping my endurance racing aspirations quiet, limiting it to only mentioning it in half a dozen threads. Damn... or something...

That and asking about Di2  :)
Title: Re: Di2 Failure mode
Post by: Feline on 01 June, 2018, 09:59:30 pm
I am enjoying this thread immensely. Keep going  ;D
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 12:29:05 pm
Upthread I commented that based on the known principles of servo operation, I could think of reasons why a top rider's electronic RD had enthusiastically stuffed itself into his back wheel. No-one engaged with that in the slightest, despite previous implications that they knew much better than I did how the system works.

I'm interested in this, since I did have the problem of the rear mech over-shifting into the rear wheel a while ago. It happened when I shifted into the lowest gear at the start of a climb. The mech was damaged enough that it needed replacing. Expensive.

At the time, I presumed the most likely cause was a bent mech hanger, but since the mech hanger broke when it happened, it's hard to be certain. I'm open to considering other possibilities.

I honestly couldn't say whether or not the limit screws were properly adjusted.

On the subject of unexpected failures, I had an interesting one on the Scottish ride at the weekend. I was keeping my Garmin topped up from a power bank via USB cable, but on Sunday afternoon, the cable failed (I have confirmed this diagnosis since I got home by charging it successfully with a different cable). Fortunately, I was close to the finish and there was enough juice left in the device to see me through, but if that had happened earlier in the ride, it would have been a problem - albeit very much a First World Problem in that the only down side would have been not having a record of my ride to share on Strava. I was carrying a printed routesheet as back-up for navigation purposes.

I know some will suggest this is further evidence for preferring a device like the Etrex that uses AAA batteries. And some will say it is evidence for preferring not to use unnecessary electronic gadgets at all. Both would be valid opinions but I'm happy enough with my choice to use a rechargeable device.

For what it's worth (ie not a lot), my four-year-old Di2 battery lasted the full 1,000km without needing to be topped up.
Title: Re: Di2 Failure mode
Post by: Aidan on 05 June, 2018, 12:52:36 pm
Jeez, that opens up a whole other can of worms:  Garmin reliability :hand:

Having lost a track for a 300 diy at the weekend because Garmin are pretty wank at software apparently ( As soon as someone else brings out radar support I'm buying!)  this is a pretty sore subject. They do seem to bring out updates which correct a few issues and introduce many more.

 My DI2, however,   which I've had longer than my current Garmin was faultless ;D
Title: Re: Di2 Failure mode
Post by: Brucey on 05 June, 2018, 12:53:42 pm
it might be that the low gear stop screws do wear on their seatings faster than normal in a Di2 system (and you would never know this was happening BTW, not until it was too late) and that the fault is difficult to detect, since the servo won't necessarily overshift when the bike is on the workstand.

  It might well be that the overshift will only occur when the shift is slightly delayed (because you are still pedalling with some pressure) or there is a fault of some kind.

In the workstand, I guess that correct low gear stop screw adjustment can only be inferred by screwing it in until the mech moves slightly, and then backing it off a touch. It might part of the learning curve (which would happen with any new system I guess) but then again it may be something that has to be checked more often than you expect if you want reliable operation.

With a cable-operated RD, in the workstand you just grab the rear mech and try and stuff it into the spokes (i.e. pushing through the adjustment to the stop screw  and through any slack in the pivots); if it touches then the stop screw needs adjusting. Not sure if there is a similarly pragmatic test that can be done with a (used) Di2 system.

cheers
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 12:54:54 pm
Jeez, that opens up a whole other can of worms:  Garmin reliability :hand:

The Garmin itself worked perfectly for the whole 1000km. It was the charging cable that let me down. That's why I thought it was interesting enough to be worth mentioning - not a failure mode I had anticipated.
Title: Re: Di2 Failure mode
Post by: quixoticgeek on 05 June, 2018, 12:58:14 pm
.

On the subject of unexpected failures, I had an interesting one on the Scottish ride at the weekend. I was keeping my Garmin topped up from a power bank via USB cable, but on Sunday afternoon, the cable failed (I have confirmed this diagnosis since I got home by charging it successfully with a different cable). Fortunately, I was close to the finish and there was enough juice left in the device to see me through, but if that had happened earlier in the ride, it would have been a problem - albeit very much a First World Problem in that the only down side would have been not having a record of my ride to share on Strava. I was carrying a printed routesheet as back-up for navigation purposes.

I know some will suggest this is further evidence for preferring a device like the Etrex that uses AAA batteries. And some will say it is evidence for preferring not to use unnecessary electronic gadgets at all. Both would be valid opinions but I'm happy enough with my choice to use a rechargeable device.

For what it's worth (ie not a lot), my four-year-old Di2 battery lasted the full 1,000km without needing to be topped up.

The horror stories of Garmon failures were what made me get a Wahoo. I also have a backup logger in the form of my iridium device. Not as detailed a log, but a lot non the less.

Could you issue not be dealt with by a spare USB cable? I always carry three. So when I stop I can charge 3 devices at once (phone, iridium, Wahoo), so if one cable fails I can use on of the others. I also carry a pair of battery packs, as well as a usb-werk. Just in case.

Can you charge di2 while riding ?

J
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 01:03:36 pm
it might be that the low gear stop screws do wear on their seatings faster than normal in a Di2 system (and you would never know this was happening BTW, not until it was too late) and that the fault is difficult to detect, since the servo won't necessarily overshift when the bike is on the workstand.

With the system being self-indexing, it seems extremely unlikely that the servo would overshift with the bike on the workstand, so yes, it would be almost impossible to detect a problem like that without going looking for it.

It's easy to be lulled into a false sense of security with Di2 and not appreciate that it requires routine maintenance just like any other system. Although the extent of the maintenance you can carry out on Di2 is obviously somewhat limited anyway.
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 01:08:38 pm
Could you issue not be dealt with by a spare USB cable? I always carry three. So when I stop I can charge 3 devices at once (phone, iridium, Wahoo), so if one cable fails I can use on of the others. I also carry a pair of battery packs, as well as a usb-werk. Just in case.

I already find myself carrying a stupid number of cables since all my devices have different plug fittings - Lightning for iPhone, another proprietary plug for Di2, micro USB for various things, mini USB for the Garmin... so yeah, might as well carry another spare mini USB cable, another few grams won't kill me.

It does make me contemplate sacking it all off and returning to a simpler low-tech set-up.

Quote
Can you charge di2 while riding ?

I believe you can, but I have never needed to.
Title: Re: Di2 Failure mode
Post by: Feanor on 05 June, 2018, 01:23:21 pm
On the subject of unexpected failures, I had an interesting one on the Scottish ride at the weekend. I was keeping my Garmin topped up from a power bank via USB cable, but on Sunday afternoon, the cable failed (I have confirmed this diagnosis since I got home by charging it successfully with a different cable). Fortunately, I was close to the finish and there was enough juice left in the device to see me through, but if that had happened earlier in the ride, it would have been a problem - albeit very much a First World Problem in that the only down side would have been not having a record of my ride to share on Strava. I was carrying a printed routesheet as back-up for navigation purposes.

I had both a spare USB cable, AND a spare Garmin, all programmed up and ready as a drop-in replacement!
Title: Re: Di2 Failure mode
Post by: Kim on 05 June, 2018, 01:32:40 pm
Jeez, that opens up a whole other can of worms:  Garmin reliability :hand:

The Garmin itself worked perfectly for the whole 1000km. It was the charging cable that let me down. That's why I thought it was interesting enough to be worth mentioning - not a failure mode I had anticipated.

To be fair, a USB A to micro-B cable is almost as easy to buy from a random shop as a pair of AA cells for the now legendary eTrex.  Shame that Garmin are still using mini-B connectors, isn't it?
Title: Re: Di2 Failure mode
Post by: simonp on 05 June, 2018, 01:36:13 pm
I thought they were using micro now.

The garmin external battery for the edge 1030 gives claimed 40h total. It does away with the need for having a cable plugged in. You could top up the external battery in the dry at a control. Or have two.
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 01:54:03 pm
To be fair, a USB A to micro-B cable is almost as easy to buy from a random shop as a pair of AA cells for the now legendary eTrex.  Shame that Garmin are still using mini-B connectors, isn't it?

As simonp says, they've switched to micro now. But I'm still using my Edge 510, which predates Garmin acquiring a clue. I think it's just about the only device I own that still uses mini.

I like the look of the external battery for the 1030, although it's yet another proprietary format.
Title: Re: Di2 Failure mode
Post by: simonp on 05 June, 2018, 01:59:31 pm
I think we’re still pre-clue.
Title: Re: Di2 Failure mode
Post by: citoyen on 05 June, 2018, 02:13:29 pm
I think we’re still pre-clue.

Fair point.
Title: Re: Di2 Failure mode
Post by: Samuel D on 05 June, 2018, 02:32:25 pm
The battery-life problem with Garmins is exacerbated by the quick decline in capacity of the cheap batteries they use. This can be ameliorated by not fully charging the battery or letting it become fully discharged on typical rides, saving that for when it’s unavoidable (long rides). On my regular short rides (others might call them training rides), I charge mine to about 70% usually and get home with more than 30%. This keeps the lithium-ion battery in its comfort zone and greatly extends its life.
Title: Re: Di2 Failure mode
Post by: mzjo on 05 June, 2018, 11:49:21 pm
Upthread I commented that based on the known principles of servo operation, I could think of reasons why a top rider's electronic RD had enthusiastically stuffed itself into his back wheel. No-one engaged with that in the slightest, despite previous implications that they knew much better than I did how the system works.

I'm interested in this, since I did have the problem of the rear mech over-shifting into the rear wheel a while ago. It happened when I shifted into the lowest gear at the start of a climb. The mech was damaged enough that it needed replacing. Expensive.

At the time, I presumed the most likely cause was a bent mech hanger, but since the mech hanger broke when it happened, it's hard to be certain. I'm open to considering other possibilities.

I honestly couldn't say whether or not the limit screws were properly adjusted.

On the subject of unexpected failures, I had an interesting one on the Scottish ride at the weekend. I was keeping my Garmin topped up from a power bank via USB cable, but on Sunday afternoon, the cable failed (I have confirmed this diagnosis since I got home by charging it successfully with a different cable). Fortunately, I was close to the finish and there was enough juice left in the device to see me through, but if that had happened earlier in the ride, it would have been a problem - albeit very much a First World Problem in that the only down side would have been not having a record of my ride to share on Strava. I was carrying a printed routesheet as back-up for navigation purposes.

I know some will suggest this is further evidence for preferring a device like the Etrex that uses AAA batteries. And some will say it is evidence for preferring not to use unnecessary electronic gadgets at all. Both would be valid opinions but I'm happy enough with my choice to use a rechargeable device.

For what it's worth (ie not a lot), my four-year-old Di2 battery lasted the full 1,000km without needing to be topped up.

Using one of the lesser known permutations of the Law of Murphy, it will be seen that mission critical failure can only occur when the mission is critical. (Thus testing for mission critical failure can only be done by undertaking critical missions). Devize des Shaddock: pas de solution sans problème!
Title: Re: Di2 Failure mode
Post by: grams on 29 April, 2019, 10:26:24 am
I had my first Di2 failure yesterday. The spring that holds the two halves of the crash protection mechanism together has decided to pingfuckit. Bloody mechanical parts!

Upper middle here, along with the screw it attached to:
https://www.maciag-offroad.de/shop/artikelbilder/normal/99525/shimano_schaltwerk2_1524226806.jpeg

I found a silicone ring in my tool bag that (mostly) held it together for the ride home (with full shifting). I'll probably cable tie it for now - hopefully I can get it warrantied eventually.
Title: Re: Di2 Failure mode
Post by: FifeingEejit on 29 April, 2019, 10:42:20 am
Is that part 5/6 on:
https://si.shimano.com/pdfs/ev/EV-RD-R8050-SS-4249.pdf
or another bit that's not replaceable individually?

The previous generation look a bit more complex in parts, but functionally look the same.
https://si.shimano.com/pdfs/ev/EV-RD-6870-3641A.pdf
Title: Re: Di2 Failure mode
Post by: grams on 29 April, 2019, 10:57:32 am
It's on the back of the main body, so you can't even see it on those exploded diagrams.

(It's an XT M8050, so even more complicated than the R8050, although the diagram for that is much the same)

I've found an appropriately sized screw in my junk box, so now just need to get hold of a correctly sized tension spring.
Title: Re: Di2 Failure mode
Post by: FifeingEejit on 29 April, 2019, 11:35:09 am
ah, yeah just a bit
https://si.shimano.com/pdfs/ev/EV-RD-M8050-5154B.pdf

I've just realized looking properly I asked if it was the spring that essentially does the chain tensioning... doh.

I'd have thought the crash mechanism would be a service part... but doesn't appear to be...
Title: Re: Di2 Failure mode
Post by: Brucey on 29 April, 2019, 12:06:38 pm
...I'd have thought the crash mechanism would be a service part... but doesn't appear to be...

it does seem like it is a bit of an oversight, that.

cheers
Title: Re: Di2 Failure mode
Post by: yoav on 29 April, 2019, 08:13:35 pm
I am about to give up on Di2 and convert the bike to mechanical gears. I built this bike in 2012 and fitted it with the then state-of-the-art Ultegra 10 speed Di2. All was well for 5 years apart from the occasional accidental cable disconnect which was easily spotted and sorted. However, I have had 3 failures since then. All occurred suddenly when out on a ride and the cause was not obvious at the roadside, without access to mains power and/or the diagnostic computer.

Fault 1 was damage to the connection box near the bars when a cable was nipped by the clamp of a Garmin mount (my fault really) but it took a while to wear through to break the wire.

Fault 2 was sudden failure of the internal junction box in the down tube. I needed the LBS to diagnose that one as a visual examination of system didn’t provide any clues.

Fault 3 was sudden battery failure the day after showing steady green and only a short 15 mile ride the day before. Shifting both front and rear stopped dead after about 7 miles the following day. The described FD followed by RD failure didn’t occur. Got home, charged battery and it all works again, but for how long?
It’s a 7 year old battery so I would expect some loss of charge.

None of these issues cost much to fix but the hassle required to diagnose the causes has made me lose confidence in the system so I’m swapping to mechanical gears now.
Title: Re: Di2 Failure mode
Post by: jiberjaber on 02 May, 2019, 10:59:01 am
I am about to give up on Di2 and convert the bike to mechanical gears. I built this bike in 2012 and fitted it with the then state-of-the-art Ultegra 10 speed Di2. All was well for 5 years apart from the occasional accidental cable disconnect which was easily spotted and sorted. However, I have had 3 failures since then. All occurred suddenly when out on a ride and the cause was not obvious at the roadside, without access to mains power and/or the diagnostic computer.

Fault 1 was damage to the connection box near the bars when a cable was nipped by the clamp of a Garmin mount (my fault really) but it took a while to wear through to break the wire.

Fault 2 was sudden failure of the internal junction box in the down tube. I needed the LBS to diagnose that one as a visual examination of system didn’t provide any clues.

Fault 3 was sudden battery failure the day after showing steady green and only a short 15 mile ride the day before. Shifting both front and rear stopped dead after about 7 miles the following day. The described FD followed by RD failure didn’t occur. Got home, charged battery and it all works again, but for how long?
It’s a 7 year old battery so I would expect some loss of charge.

None of these issues cost much to fix but the hassle required to diagnose the causes has made me lose confidence in the system so I’m swapping to mechanical gears now.

Was this the old style DI2? (external battery, non CANbus comms etc) (I think it changed around 2014 but can't find the detail at the moment - there used to be a web site about this somewhere)


ETA: For future reference by anyone, here's a useful site:
http://carltonbale.com/shimano-di2-everything-you-need-to-know/#compatibility
Title: Re: Di2 Failure mode
Post by: grams on 02 May, 2019, 11:12:52 am
The old style was Dura-Ace 7900. Ultegra has only ever been canbus*, although the 10 speed was orphaned fairly quickly.

(* Or what people call canbus. I've not seen been able to find any reverse engineering of what protocol or signalling is actually used. Sending power and data over two cores doesn't really match normal canbus)
Title: Re: Di2 Failure mode
Post by: jiberjaber on 02 May, 2019, 11:24:32 am
The old style was Dura-Ace 7900. Ultegra has only ever been canbus*, although the 10 speed was orphaned fairly quickly.

(* Or what people call canbus. I've not seen been able to find any reverse engineering of what protocol or signalling is actually used. Sending power and data over two cores doesn't really match normal canbus)

Yep - I found this reference to the old DA 4 core approach https://road.cc/content/blog/67385-xi2-anyone-hacking-shimanos-electronic-gears-three-peaks

Canbus does have a single wire mode (CAN-SW) There is some info on the signaling on the link I put in the previous post. (ETA: http://carltonbale.com/shimano-di2-everything-you-need-to-know/comment-page-11/#comment-134283 )
Title: Re: Di2 Failure mode
Post by: grams on 02 May, 2019, 11:44:07 am
Canbus does have a single wire mode (CAN-SW) There is some info on the signaling on the link I put in the previous post. (ETA: http://carltonbale.com/shimano-di2-everything-you-need-to-know/comment-page-11/#comment-134283 )

Which system is that? One of your comments references a fourth wire and separate power and shift wires. Modern Di2 only has two for everything.
Title: Re: Di2 Failure mode
Post by: Hot Flatus on 02 May, 2019, 12:18:14 pm
I am about to give up on Di2 and convert the bike to mechanical gears. I built this bike in 2012 and fitted it with the then state-of-the-art Ultegra 10 speed Di2. All was well for 5 years apart from the occasional accidental cable disconnect which was easily spotted and sorted. However, I have had 3 failures since then. All occurred suddenly when out on a ride and the cause was not obvious at the roadside, without access to mains power and/or the diagnostic computer.

Fault 1 was damage to the connection box near the bars when a cable was nipped by the clamp of a Garmin mount (my fault really) but it took a while to wear through to break the wire.

Fault 2 was sudden failure of the internal junction box in the down tube. I needed the LBS to diagnose that one as a visual examination of system didn’t provide any clues.

Fault 3 was sudden battery failure the day after showing steady green and only a short 15 mile ride the day before. Shifting both front and rear stopped dead after about 7 miles the following day. The described FD followed by RD failure didn’t occur. Got home, charged battery and it all works again, but for how long?
It’s a 7 year old battery so I would expect some loss of charge.

None of these issues cost much to fix but the hassle required to diagnose the causes has made me lose confidence in the system so I’m swapping to mechanical gears now.

Di2 is an expensive luxury, and when it works it is so good that you dont even notice it. However, by its very nature any faults are likely to be more hassle and expense to solve than mechanical, and anybody buying the system has to bear this in mind.
Title: Re: Di2 Failure mode
Post by: jiberjaber on 02 May, 2019, 12:55:55 pm
Canbus does have a single wire mode (CAN-SW) There is some info on the signaling on the link I put in the previous post. (ETA: http://carltonbale.com/shimano-di2-everything-you-need-to-know/comment-page-11/#comment-134283 )

Which system is that? One of your comments references a fourth wire and separate power and shift wires. Modern Di2 only has two for everything.

Old style (as identified by you as DA 7900 I think and the link  https://road.cc/content/blog/67385-xi2-anyone-hacking-shimanos-electronic-gears-three-peaks) had 4 wires - no CANBus
New(er) style (Ultegra and later DA) has a 2 core cable implementing something similar to CAN-SW (data and power over 1 pair)

We probably got confused by the side conversation regarding can CANBus exist in a single wire form....
Title: Re: Di2 Failure mode
Post by: Brucey on 02 May, 2019, 01:32:27 pm
YOAV reports all was well for five years; no idea what the usage was, but maybe that is about the intended design life for this kind of system?

Certainly you haven't been able to buy several key parts for Ultegra 10s Di2 for several years now; for some time shimano's 'repair method' for a broken system of this type has been to replace most of it. In truth if you can't find good used parts that are compatible you would be as well off to replace the entire system, simply because a complete groupset can often be bought new for about the same amount of money as half the parts would cost if bought piecemeal.

FWIW all modern cars are equipped with fairly sophisticated electrical systems.  One of the more common failure modes is that an older vehicle develops an electrical fault which either can't be fixed or can't economically be fixed; the result is that the car goes off to the scrappies. This (presumably) reduces the average age of the vehicle fleet on the roads (which may or may not result in lower emissions....) but constitutes an appalling waste of resources.   Bicycles aren't that bad because you can usually bolt on different parts and the bike will still work; long may this continue.

Are there many 'Di2 -only' framesets?  Would you buy one?

cheers
Title: Re: Di2 Failure mode
Post by: Kim on 02 May, 2019, 02:28:02 pm
FWIW all modern cars are equipped with fairly sophisticated electrical systems.  One of the more common failure modes is that an older vehicle develops an electrical fault which either can't be fixed or can't economically be fixed; the result is that the car goes off to the scrappies. This (presumably) reduces the average age of the vehicle fleet on the roads (which may or may not result in lower emissions....) but constitutes an appalling waste of resources.

I'm not convinced it's affected the average age that much, simply because the rise of electronics has coincided with other technology that's reduced the effect of corrosion and so on.

But just like with Di2, the problem with car electronics isn't that they're electronics, it's that they're proprietary and not designed to be serviceable.  Back in the days when people were routinely setting points and adjusting carburettors, consumer electronics came with service manuals, and easily-replaceable discrete components were readily available.  I remember dismantling a broken television at a formative age and discovering a slot on the inside of the case containing a full schematic with in-spec voltages and oscilloscope traces.

Technology has moved on, generally trading serviceability for low manufacturing cost and increased reliability, and today's electronics is harder to service without specialist tools and skills.  But that's not the barrier that people tend to assume it is.  The real problem is usually that the electronics is encased in glued-together plastic, specialist parts may not be commercially available (or only available in prohibitively large quantities) and you can forget about obtaining protocol specs (everything's a serial bus now!) or whatever to diagnose faults without having to resort to reverse-engineering techniques.

You see this in cars too, with hard-to-repair and largely cosmetic bodywork damage writing off otherwise functional cars.  This does at least go some of the way to solving the proprietary parts problem.


Quote
Are there many 'Di2 -only' framesets?  Would you buy one?

Closest thing is probably the mid-drive motor specific framesets.  And if I wanted an e-bike I might, on the basis that with such a system the frame represents a relatively small part of the bike's cost.


The solution for bicycle electronics is for someone to come along and make an open system a selling point.  Falco did this by not requiring a proprietary battery (you give the motor DC volts on a standard commercially available connector and it gets on with it).  At some point someone will no doubt decide that they might sell a few more widgets (to the tinkerers, motor-de-restrictors, free software enthusiasts and the molsihers of unconventional cycles) if they make their groupset Arduino-compatible and hold the case together with screws.

But ultimately, proprietary electronics is no different to derailleurs/shifters with non-standard pull ratios.
Title: Re: Di2 Failure mode
Post by: Cudzoziemiec on 02 May, 2019, 02:39:31 pm
https://www.statista.com/statistics/299951/average-age-of-cars-on-the-road-in-the-united-kingdom/
Graph shows flat trend around 7 years on the road this century.

https://www.smmt.co.uk/industry-topics/sustainability/average-vehicle-age/
Quote
The average age of a car at scrappage in 2015 reached 13.9 years, which is on a par with the 2014 performance. The lowest scrappage age, 13 years, was recorded in 2009, a result of government’s scrappage scheme.

Furthermore, the average age of a vehicle on the road has increased, from 6.8 years in 2003 to 7.8 recorded in 2015. This reflects both slower fleet renewal and the increased longevity of vehicles. This trend works against the uptake of new vehicles, which would bring greater environmental benefits. Newer vehicles also incorporate  more advanced occupant and pedestrian safety features.
Obvious self-interest in the last two sentences, but stats seem broadly in line with the above.

https://wolfstreet.com/2018/08/21/average-age-of-cars-trucks-vehicles-by-household-income-vehicle-type/
(https://wolfstreet.com/wp-content/uploads/2018/08/US-auto-cars-trucks-average-age-2017.png)
Steady increase in years on the road from the early 1970s, also longer life than UK.
Title: Re: Di2 Failure mode
Post by: grams on 02 May, 2019, 02:45:46 pm
The problem with cars is that we make too many of them - there are about 30 million on the road, we sell about 2.5 million a year, so if they last longer than 12 years there are more of them than drivers. I bet most cars that get sent to the scrapyard are perfectly functional, or just need a relatively minor repair that exceeds the near zero value of the car.

While we're talking wastage, what's the life expectancy of a mechanical gear cable?
Title: Re: Di2 Failure mode
Post by: Kim on 02 May, 2019, 02:51:18 pm
I wouldn't be surprised if the proliferation of active safety technologies (automatic braking, speed limiting, etc) lead to an increase in average car age when fewer of them get written off in crashes.

And of course electric vehicles are the elephant in the room, being mechanically and electronically simpler than combustion engine cars.  I expect there will be enough demand that keeping early models on the road (eg. by refurbishing/upgrading batteries) will make economic sense for quite some time, unless the manufacturers radically change their approach.
Title: Re: Di2 Failure mode
Post by: yoav on 06 May, 2019, 05:54:39 pm
My Di2 was the first generation of the current 2 core Di2 cabling. Unusually, for Shimano, the Ultegra version came out before the Dura-Ace version. The battery is external, mounted on the down tube. Apart from being 10 speed only, it’s fine, if it works. Replacement parts such a cables and connectors are easy to get and I can even buy a new external battery on eBay for about £60. 10 speed mechs are harder to get and expensive. As I said above, I’ve simply lost confidence in the system not failing and leaving me stranded somewhere miles from home.
Title: Re: Di2 Failure mode
Post by: zigzag on 21 June, 2020, 11:41:33 pm
i can only feel sorry for Emma (on her multiday adventure (http://www.hope1000.ch/LIVE/Tracking_by_Trackleaders)), but she's a fighter that doesn't give up easily: https://www.instagram.com/p/CBtodhwFKNh/?utm_source=ig_web_copy_link (https://www.instagram.com/p/CBtodhwFKNh/?utm_source=ig_web_copy_link)

"The 13 stages of a mechanical defect:
1. Shock
2. Denial
3. Hack
4. Failure
5. Innovation
6. Failure
7. Actual mechanical intervention based on google / friends’ advice
9. Failure
10. Anger
11. Grief
12. Acceptance
13. Ride singlespeed until reaching a bike shop where a qualified mechanic can run the diagnostics and new Di2 battery can be purchased

Another wonderful day for the views, the smiles, the kindness of strangers, the support of friends, 🥰 and cycling!

But no pizza 😢 and the 3 hours at the roadside checking every connection turned out to be a waste of time. Still, I finally learned how to thread through some of those elusive sh1tty little cables.

Thanks to everyone who stopped and offered to help!"
Title: Re: Di2 Failure mode
Post by: Frank9755 on 22 June, 2020, 10:43:07 am
i can only feel sorry for Emma (on her multiday adventure (http://www.hope1000.ch/LIVE/Tracking_by_Trackleaders)), but she's a fighter that doesn't give up easily: https://www.instagram.com/p/CBtodhwFKNh/?utm_source=ig_web_copy_link (https://www.instagram.com/p/CBtodhwFKNh/?utm_source=ig_web_copy_link)

"The 13 stages of a mechanical defect:
1. Shock
2. Denial
3. Hack
4. Failure
5. Innovation
6. Failure
7. Actual mechanical intervention based on google / friends’ advice
9. Failure
10. Anger
11. Grief
12. Acceptance
13. Ride singlespeed until reaching a bike shop where a qualified mechanic can run the diagnostics and new Di2 battery can be purchased

Another wonderful day for the views, the smiles, the kindness of strangers, the support of friends, 🥰 and cycling!

But no pizza 😢 and the 3 hours at the roadside checking every connection turned out to be a waste of time. Still, I finally learned how to thread through some of those elusive sh1tty little cables.

Thanks to everyone who stopped and offered to help!"

A quick bit of self-documented cheating at step 7!
Title: Re: Di2 Failure mode
Post by: sojournermike on 22 June, 2020, 12:46:03 pm
If you adopt stage 13 from the outset you’ll have no need for DI2 ever again